Turbocharger Control Module 1 -J724-, REMOVING AND INSTALLING, VEHICLES WITH A TURBOCHARGER: Removing

-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .

-- Release the cover -3- and swivel it to the side in direction of -arrow-.

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-- Connect the :VAS6395A/1  to the positive terminal -2- and to the ground -1- using the :VAS6395/2  .

Procedure for :VAS6395A/1  :

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-- Select the software version using the ↑  -5- and ↓  -6- buttons.

-- Press the v  button -4- to confirm the software version.

Procedure for :VAS6395/1  :

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Check the software version of the :VAS6395/1  :

If the correct software is loaded, the following will be displayed on the :VAS6395/1  (2 seconds after the voltage supply is connected):

1. > 1. START
2. 2. NEXT [>]

For Both E-Boxes 

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-- Disconnect the Turbocharger Control Module 1 -J724- connector.

-- Connect the :VAS6395/2  on the Turbocharger Control Module 2 -J724- and on the :VAS6395A/1  .

Select on the :VAS6395A/1  display:

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1. > 1. START
2. 2. NEXT [>]

-- Press the v  button -4- to continue.

• The :VAS6395A/1  checks the Turbocharger Control Module 1 -J724- adjustment range in steps to determine if the end points are being reached. "CHECK" appears in the display.

Select on the :VAS6395A/1  :

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2. [OK]

-- Remove the bolt -arrow-.

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-- Attach the :VAS6395/6  to the center opening in the bracket for the Turbocharger Control Module 1 -J724- and tighten the bolt to 8 Nm.

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-- Press the v  button -4- to continue.

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• To determine the voltage, the Turbocharger Control Module 1 -J724- will check back and forth several times between the stops.
• Then the Turbocharger Control Module 1 -J724- will go into the in installation position.

-- While determining the voltage, tap on the side of the Turbocharger Control Module 1 -J724- housing with the handle of a screwdriver until the following appears in the display:

Select on the :VAS6395A/1  display:

1. X, XXX V
2. [↑][↓][OK]

-- Write down the voltage.

• Specified value: 3.3 to 3.7 V.

Select on the :VAS6395A/1  display:

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1. X, XXX V
2. [↑][↓][OK]

-- Adjust the Turbocharger Control Module 1 -J724- using the ↑  -5- or ↓  -6- buttons so that the coupling rod is accessible for removal.

-- Remove the circlips -arrows- and disconnect the coupling rod.

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Select on the Electronic Unit (E-Box):VAS6395A/1  display:

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1. X, XXX V
2. [↑][↓][OK]

-- Adjust Turbocharger Control Module 1 -J724- using the ↑  -5- or ↓  -6- buttons so that the bolts for -J724- are accessible.

-- Disconnect the :VAS6395/2  from the Turbocharger Control Module 1 -J724-

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-- Remove the bolts -1, 2 and 3- and dispose of them.

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-- Remove the old Turbocharger Control Module 1 -J724- and dispose of it.

-- Install the new Turbocharger Control Module 1 -J724- in reverse order of removal. 

-- Install the new screws as follows:

1. M6 x 15 with Narrow Shaft
2. M6 x 15 with Narrow Shaft
3. M6 x 15

-- Only tighten the bolts by hand.

• The Turbocharger Control Module 1 -J724- must contact the retaining plate without play, but is must be possible to move it by hand.

-- Connect the :VAS6395/2  on the Turbocharger Control Module 1 -J724-

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-- Press the v  button -4- to continue.

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Select on the :VAS6395A/1  display:

1. > 1. START
2. 2. NEXT [>]

-- Select "NEXT" using the ↓  button -6-.

-- Press the v  button -4- to continue.

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• The :VAS6395A/1  checks the Turbocharger Control Module 1 -J724- adjustment range in steps to determine if the end points are being reached. "CHECK" appears in the display.

Select on the :VAS6395A/1  display:

1. X, XXX V
2. [OK]

-- Press the v  button -4- to continue.

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Select on the :VAS6395A/1  display:

2. [OK]

-- Press the v  button -4- to continue.

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Select on the :VAS6395A/1  display:

1. X.XXX V (Starting Up Voltage)
2. [OK]

• The Turbocharger Control Module 1 -J274- moves into the installation position.

-- Install the coupling rod.

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• Installed position: Attach the thicker eye to the Turbocharger Control Module 1 -J724- shaft.

-- Install the lock washers -arrows-.

• The circlips must engage audibly.

-- Gently push the Turbocharger Control Module 1 -J724- to the rear in direction of -arrow-, until the lever -1- touches the :VAS6395/6  .

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-- Hold the -J724- in this position.

-- Tighten the bolts -1, 2 and 3- to 5 Nm.

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-- Press the v  button -4- to continue.

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• The Turbocharger Control Module 1 -J274- will move back and forth several times between the stops and will be set to the start up voltage.

Select on the :VAS6395A/1  display:

1. X.XXX V (Starting Up Voltage)
2. [OK]

Procedure, if "CHECK" Appears in the Display:

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Select on the :VAS6395A/1  display:

1. [<<<]
2. CHECK

or

1. [>>>]
2. CHECK

-- Loosen the bolts -1, 2 and 3- just enough so that is possible to move the Turbocharger Control Module 1 -J724- with slight resistance in the direction specified.

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• If [<<<] appears in the display, then slightly move the Turbocharger Control Module 1 -J724- in direction of travel.
• If [>>>] appears in the display, slightly move the Turbocharger Control Module 1 -J724- opposite the drive direction.

-- Tighten the bolts -1, 2 and 3- to 5 Nm.

-- Press the v  button -4- to continue.

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• The Turbocharger Control Module 1 -J274- will move back and forth several times again between the stops and will be set to the start up voltage.

Select on the :VAS6395A/1  display:

1. X, XXX V
2. [OK]

Complete the Adjustment 

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-- Tighten the bolts -1, 2 and 3- to 10 Nm.

-- Press the v  button -4- to continue.

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Select on the :VAS6395A/1  display:

1. X, XXX V
2. [OK]

-- Remove the :VAS6395/6  -arrow-.

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-- Press the v  button -4- to continue.

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• The Turbocharger Control Module 1 -J724- goes to the end points.

Select on the Electronic Unit (E-Box) display:

2. [OK]

• The adjustment is complete.

-- Disconnect the connector for the :VAS6395A/1  .

Assembly is performed in reverse order.