Engine And Transmission, Separating, AUDI S6/S7
Special tools and workshop equipment required
- Scissor Lift Table - Audi Set :VAS6131/10 , Scissor Lift Table - A8 Set :VAS6131/11 and Scissor Lift Table - Q7 Set Articulated Joint Support :VAS6131/13-7
- Wrench - 21mm :T40263
- Crankshaft Turning Tool :T40272
- M10 x 65 bolt
Ignore items -2 and 3-.
- Engine/transmission assembly removed and placed on the :VAS6131B .
-- Remove the connectors from the bracket, disconnect them and then free up the wires.
1 - For Oxygen Sensor after Three Way Catalytic Converter -G130-
4 - For Heated Oxygen Sensor 2 -G108-
-- Release the locking mechanism in direction of -arrows-, and free up the wires to disconnect and remove the connectors from one another and out of the mount:
1 -For Heated Oxygen Sensor -G39-
2 -For Oxygen Sensor 2 after Catalytic Converter -G131-
The catalytic converter for the cylinder bank 1 (right) is on the left in the vehicle.
-- Remove the bolts -1- from the suspended mount for the catalytic converter.
Ignore item -2-.
-- Remove the nuts -arrows- from the cylinder bank 1 (right) and then remove the left catalytic converter from the vehicle.
-- Remove the bolt -arrow- from the suspended mount for the catalytic converter.
-- Remove the nuts -arrows- from the cylinder bank 2 (left) and then remove the right catalytic converter from the vehicle.
-- Remove the nuts -1- and bolt -2- and then remove the heat shield.
There is a risk of destroying the transmission control module (Mechatronic) with static discharge.
- Always "discharge" the static electricity. Do this by touching a grounded object, for example vehicle ground, the vehicle or the hoist.
- Do not touch contacts in transmission connector with hands.
-- Turn the twist lock counter-clockwise in direction of -arrow- and disconnect the connector from the transmission.
-- Free up the wiring harness on the transmission.
-- Disconnect the connector -arrow- and free up the wire.
Ignore item -2-.
-- Loosen the clamp -1- and remove the coolant hose.
-- Fold the heat shield boot slightly upward.
-- Loosen the hose clamps -arrows- to remove the bolts -1 and 2- and to remove the coolant hoses for the right coolant pipe from the transmission.
-- Remove the bolts -arrows-.
-- Loosen the clamp -1- and remove the ATF cooler from the right coolant pipe on the transmission.
-- Move the ATF cooler to the side.
-- Remove the left and right drive axles from the transmission flange shaft. Refer to DRIVE AXLE .
-- Remove the lower cover -1- from the transmission in direction of -arrow-.
-- Position the :T40272 onto the :T40263 .
-- Attach the adapter to the bolts on the vibration damper.
- The semi-round countersink -arrow A- on the :T40272 must face the semi-round countersink -arrow B- on the vibration damper.
Ignore the notch on the :T40272 .
-- Counterhold the crankshaft to loosen the dual mass flywheel bolts using the T40272 and the :T40263 .
When mounting, turn the crankshaft only in the direction of engine rotation in direction of -arrow-.
-- Remove the 6 dual mass flywheel bolts -arrow- while turning the crankshaft 60° further in the direction of engine rotation.
-- Equip the :VAS6131B with the : VAS6131/10 and :VAS6131/12 , and : VAS6131/13-7 as follows:
The other attachments remain unchanged.
| Platform Coordinates | Components from the :VAS6131/10 , :VAS6131/11 and:VAS6131/13-7 | |||
|---|---|---|---|---|
| E2 | /13-7 | |||
| B10 | /10-1 | /10-3 | /10-5 | /11-4 |
| H10 | /10-1 | /10-3 | /10-5 | /11-4 |
-- Secure the : VAS6131/13-7 to the engine in the threaded hole with a M10 x 65 bolt on the front to the right, as shown in the illustration.
-- Tighten the :VAS6131/13-7 to 20 Nm on the scissor lift table.
-- Attach the mounting elements from the : VAS6131/10 and :VAS6131/11-4 on the front of the transmission, as shown in illustration.
-- Turn the left and right spindles until the :VAS6131/11-4 are firmly touching the transmission.
-- Attach mounting element base plates to :VAS6131B and tighten to 20 Nm.
-- Remove the starter bolts -1 and 2-.
-- Press the starter off the transmission and leave it in the installation position.
-- Remove the remaining bolts -3 through 10- that attach the engine to the transmission.
Counterhold the nut next to the bolt -7-.
Ignore item -A-.
-- Loosen the clamping screws -1- on sides of :VAS6131B and pull the rear table top with the transmission toward rear in direction of -arrow-.