LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2010 >> S4 Automatic DCT >> Repair and Diagnosis >> External Pages >> Different car >> Section 395 (Seat Belt (Service Information)) >> Rear Seat Outer Belt Assembly With PRETENSIONER >> Disposal [08/2013 - ] >> Disposal [08/2013 - ]

Disposal [08/2013 - ]

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

Before performing pre-disposal deployment of any SRS component, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment.

HINT: 

When scrapping vehicles equipped with a seat belt pretensioner or disposing of a seat belt (with a seat belt pretensioner), always deploy the procedures described below. If any abnormality occurs during deployment of the seat belt pretensioner, contact the service dept. of the distributor.

  1. DISPOSE OF REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY (When Installed in Vehicle) 
    WARNING:
    • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
    • Always wash your hands with water after completing the operation.
    • Do not apply water, etc. to a seat belt with a deployed pretensioner.
    • When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
    NOTE:
    • When disposing of a seat belt with a pretensioner, never deploy the pretensioner in the customer's vehicle.
    • Never dispose of a seat belt with a pretensioner that has not been deployed.
    • The seat belt produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.
    • When deploying a seat belt pretensioner, perform the operation at least 10 m (33 ft.) away from the seat belt.
    • Be sure to follow the procedure listed below when deploying a seat belt pretensioner.
    1. Check the function of SST.
      • SST: 09082-00700 
      Fig 1: Identifying SST Deployment Tool
      GTY184570Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      When deploying a seat belt pretensioner, always use the specified SST.

      1. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
        Fig 2: Identifying SST & Battery
        GTY286685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Battery

        HINT: 

        At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.

      2. Press the SST deployment switch and check that the LED of the SST deployment switch illuminates.
        Fig 3: Identifying SST Deployment Switch
        GTY122689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        WARNING:

        If the LED is illuminated when the deployment switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.

    2. Disconnect the rear seat belt pretensioner connector.
      1. Remove the package tray trim panel assembly. Refer to REMOVAL [08/2013 - ] .
      2. Using a screwdriver, pull out the locking button in the direction shown by the arrow in the illustration to release the lock, and disconnect the pretensioner connector as shown in the illustration.
        Fig 4: Removing Rear Seat 3 Point Type Outer Belt Assembly LH
        GTY410487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Protective Tape
        NOTE:

        Tape the screwdriver tip before use.

    3. Connect SST.
      • SST: 09082-00700 
      • SST: 09082-00770 
      Fig 5: Connecting SST's To The Seat Belt Pretensioner
      GTY397781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect 2 SST, and then connect them to the rear seat outer belt pretensioner.
        NOTE:

        To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

      2. Move SST at least 10 m (33 ft.) away from the vehicle.
        Fig 6: Identifying SST Distance Away From Vehicle
        GTY411217Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Standard Dimension

        Area Dimension
        A 10 m or more
      3. Close all the doors and windows of the vehicle.
        NOTE:

        Do not damage the SST wire harness.

    4. Deploy the rear seat 3 point type outer belt pretensioner.
      1. Confirm that no one is inside the vehicle or within a 10 m (33 ft.) radius of the vehicle.
      2. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the negative (-) terminal.
      3. Press the SST deployment switch to deploy the rear seat outer belt pretensioner.

        HINT: 

        The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.

    5. Dispose of the rear seat 3 point type outer belt assembly.
      Fig 7: Disposing Rear Seat 3 Point Type Outer Belt Assembly
      GTY409635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the seat belt and SST.
      2. Place the seat belt in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.
        WARNING:
        • The seat belt becomes very hot when the pretensioner is deployed, so leave it untouched for at least 30 minutes after the pretensioner is deployed.
        • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
        • Always wash your hands with water after completing the operation.
        • Do not apply water, etc. to a seat belt with a deployed pretensioner.

        HINT: 

        When scrapping a vehicle, deploy the rear seat outer belt pretensioners, and then scrap the vehicle with the deployed outer belt installed.

  2. DISPOSE OF REAR SEAT 3 POINT TYPE OUTER BELT ASSEMBLY (When Not Installed in Vehicle) 
    WARNING:
    • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
    • Always wash your hands with water after completing the operation.
    • Do not apply water, etc. to a seat belt with a deployed pretensioner.
    • When deploying a seat belt pretensioner, always use the specified SST (SRS airbag deployment tool). Perform the operation in a place away from electrical interference.
    NOTE:
    • When disposing of a seat belt with a pretensioner, never deploy the pretensioner in the customer's vehicle.
    • Never dispose of a seat belt with a pretensioner that has not been deployed.
    • The seat belt produces an exploding sound when the pretensioner deploys, so perform the operation outdoors where it will not disturb local residents.
    • When deploying a seat belt pretensioner, perform the operation at least 10 m (33 ft.) away from the seat belt.
    • Be sure to follow the procedure listed below when deploying a seat belt pretensioner.
    1. Remove the rear seat 3 point type outer belt assembly. Refer to REMOVAL [08/2013 - ] .
    2. Wind the seat belt webbing with the retractor.
      Fig 8: Identifying Cutting Area
      GTY420061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *a Cut

      Standard Dimension

      Area Dimension
      A 100 mm
    3. When the seat belt webbing is sufficiently wound, cut the seat belt webbing approximately 100 mm (3.94 in.) from the retractor, as shown in the illustration.

      HINT: 

      The retractor resistance increases in correlation with how much the seat belt webbing is wound.

    4. Check the function of SST.
      • SST: 09082-00700 
      Fig 9: Identifying SST Deployment Tool
      GTY120807Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      WARNING:

      When deploying the seat belt pretensioner, always use the specified SST.

      1. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
        Fig 10: Identifying SST & Battery
        GTY286685Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Battery

        HINT: 

        At this time, do not connect the yellow connector. It will be connected to the seat belt pretensioner in a later step.

      2. Press the SST deployment switch and check that the LED of the SST deployment switch illuminates.
        Fig 11: Identifying SST Deployment Switch
        GTY122689Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        WARNING:

        If the LED is illuminated when the deployment switch is not pressed, SST may be malfunctioning. In this case, do not use the malfunctioning SST.

    5. Connect SST.
      • SST: 09082-00700 
      • SST: 09082-00770 
      Fig 12: Connecting SST's To The Seat Belt Pretensioner
      GTY397781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Connect 2 SST, and then connect them to the rear seat outer belt pretensioner.
        NOTE:

        To avoid damaging the SST connector and wire harness, do not lock the secondary lock of the pretensioner connector.

      2. Place the rear seat 3 point type outer belt on the ground and cover it with a tire and wheel assembly.
        Fig 13: Positioning Seat Belt Tensioner In Tire And Wheel Assembly With SST
        GTY419233Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        NOTE:
        • Position the seat belt as shown in the illustration.
        • Use a scrap tire and wheel assembly when disposing of a seat belt pretensioner.
      3. Position and hold SST at least 10 m (33 ft.) away from the tire and wheel assembly.
        NOTE:

        Do not damage the SST wire harness.

    6. Depose of the rear seat 3 point type outer belt pretensioner.
      Fig 14: Positioning SST 10M (33FT) Away From Tire And Wheel Assembly
      GTY401973Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard Dimension

      Area Dimension
      A 10 m or more
      1. Check that no one is within a 10 m (33 ft.) radius of the tire and wheel assembly.
      2. Connect the red clip of SST to the battery positive (+) terminal and the black clip to the battery negative (-) terminal.
      3. Press the SST deployment switch to deploy the rear seat outer belt pretensioner.

        HINT: 

        The seat belt pretensioner will deploy at the same time as the LED of SST illuminates.

    7. Dispose of the rear seat 3 point type outer belt assembly.
      Fig 15: Disposing Rear Seat 3 Point Type Outer Belt Assembly
      GTY413908Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. Remove the tire and wheel assembly and SST.
      2. Place the seat belt in a plastic bag, tie the end tightly, and dispose of it in the same way as other general parts.
        WARNING:
        • The seat belt becomes very hot when the pretensioner is deployed, so leave it untouched for at least 30 minutes after the pretensioner is deployed.
        • Use gloves and safety glasses when handling a seat belt with a deployed pretensioner.
        • Always wash your hands with water after completing the operation.
        • Do not apply water, etc. to a rear seat 3 point type outer belt assembly with a pretensioner that has been deployed.

        HINT: 

        When Scrapping a vehicle, deploy the rear seat 3 point type outer belt pretensioners, and then scrap the vehicle with the deployed outer belt installed.