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Oil Pan Upper

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Before installing the oil pan upper, clean the mating surface of oil pan upper and cylinder block.
  1. Attach the stud bolts to the oil pan upper.
  2. Attach the oil strainer to the oil pan upper.
    NOTE: Use new O-rings.
  3. Attach the baffle plate to the oil pan upper.

    Tightening torque: 

    T1:6.4 N.m (0.7 kgf-m, 4.7 ft-lb) 

    T2:18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    T3:41.7 N.m (4.3 kgf-m, 30.8 ft-lb) 

    Fig 1: Exploded View Of Oil Pan
    G07665078Courtesy of SUBARU OF AMERICA, INC.
  4. Apply liquid gasket to the mating surface of the oil pan upper as shown in the figure, and install the oil pan upper to the cylinder block.
    CAUTION: Be careful not to apply any liquid gasket to the O-ring.
    NOTE:
    • Use new O-rings.
    • Install within 5 min. after applying liquid gasket.
    • Apply liquid gasket 1.5 mm (0.0591 in) outside from the chamfer surface. However, application of liquid gasket on the chamfer surface around the bolt hole is allowed.

    Liquid gasket: 

    THREE BOND 1217G (Part No. K0877Y0100) or equivalent 

    Liquid gasket applying diameter: 

    5±1 mm (0.1969±0.0394 in) 

    Fig 2: Identifying Mating Surface Of Oil Pan Upper Liquid Gasket Applying Area
    G07665079Courtesy of SUBARU OF AMERICA, INC.
  5. Tighten the bolts to install the oil pan upper to the cylinder block in the numerical order.
    NOTE: After tightening, if the liquid gasket is squeezed out onto the seal surface of the chain cover, completely remove any squeezed-out liquid gasket.

    Tightening torque: 

    18 N.m (1.8 kgf-m, 13.3 ft-lb) 

    Fig 3: Identifying Oil Pan Upper Bolts Of Cylinder Block
    G07665080Courtesy of SUBARU OF AMERICA, INC.
  6. Install the oil pan. < Ref. to OIL PAN , INSTALLATION, Oil Pan and Strainer. >
  7. Install the water pipe assembly. < Ref. to WATER PUMP , COMPONENT, General Description. >
  8. Install the thermostat cover. < Ref. to INSTALLATION , Thermostat. >
  9. Install the water pump. < Ref. to INSTALLATION , Water Pump. >
  10. Lower the vehicle.
  11. Install the engine to the vehicle. < Ref. to INSTALLATION , Engine Assembly. >
  12. Refill the engine oil. < Ref. to REPLACEMENT , Engine Oil. >