Input shaft, pinion, hollow shaft, selector rods, transmission cover and Torsen differential housing, removing and installing: Notes

WARNING: This page is about a different car, the 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Input Shaft, Pinion Shaft, Hollow Shaft, Shift Rods, Transmission Cover And Cover With Torsen Differential, Removing And Installing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Transmission housing

2 - Input shaft

Disassembling and assembling. Refer to Input shaft, disassembling and assembling
Adjusting. Refer to Input shaft, adjusting
Servicing mounting for input shaft. Refer to Input shaft, disassembling and assembling

3 - Selector rod with 3rd and 4th gear selector fork

Disassembling and assembling. Refer to Transmission shift mechanism, disassembling and assembling
Replacing mounting bushings. Refer to Transmission shift mechanism, disassembling and assembling

Fig 2: Input Shaft, Pinion Shaft, Hollow Shaft, Shift Rods, Transmission Cover And Cover With Torsen Differential, Removing And Installing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

4 - Left stop bolt, 40 Nm

5 - Damping washer

6 - Guide shaft

Installation position. Refer to Transmission shift mechanism, disassembling and assembling

7 - Damping washer

8 - Right stop bolt, 40 Nm

9 - Selector shaft

Installation position. Refer to Transmission shift mechanism, disassembling and assembling
Replacing oil seal for selector shaft. Refer to Torsen differential housing, servicing, and Torsen differential, removing and installing

10 - Detent segment

Installation position. Refer to Transmission shift mechanism, disassembling and assembling

Fig 3: Input Shaft, Pinion Shaft, Hollow Shaft, Shift Rods, Transmission Cover And Cover With Torsen Differential, Removing And Installing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

11 - TORX bolt, 25 Nm

With collar for securing spring of detent segment

12 - Selector rod with selector fork for 1st/2nd/5th and reverse gears

Disassembling and assembling. Refer to Transmission shift mechanism, disassembling and assembling
Removing and installing ball sleeves. Refer to Removing and installing ball sleeve

13 - Pinion with hollow shaft

Disassembling and assembling. Refer to Pinion and hollow shaft, disassembling and assembling
Adjusting. Refer to General
Servicing mounting for pinion and hollow shaft. Refer to Pinion and hollow shaft, disassembling and assembling

14 - Transmission cover

Removing and installing oil drain plug. See Removing and installing oil drain plug

Fig 4: Input Shaft, Pinion Shaft, Hollow Shaft, Shift Rods, Transmission Cover And Cover With Torsen Differential, Removing And Installing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

15 - TORX bolt, 22 Nm

16 - Spring

17 - Torsen differential housing

Removing and installing with transmission installed. Refer to Torsen differential housing, removing and installing
Removing Torsen differential from housing, installing. Refer to Torsen differential housing, servicing, and Torsen differential, removing and installing
Servicing housing. Refer to Torsen differential housing, servicing, and Torsen differential, removing and installing

18 - TORX bolt, 22 Nm