Transfer Case

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.

Set the ST1, ST2, iron plate and the transfer case to the press.
NOTE:
- Set the ST2 under ST1.
- Set the transfer case so that the hole for shifter arm is positioned vertically.
- Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST and transfer case.
- Set the iron plate so that the transfer case knock pin does not ride on the iron plate.
ST1 498267300 CYLINDER HEAD TABLE

ST2 498267200 CYLINDER HEAD TABLE

Fig 1: Installing ST1, ST2, Iron Plate And Transfer Case
Courtesy of SUBARU OF AMERICA, INC.
Press-fit the roller bearing using the ST.
Press-fit depth of needle bearing:

A: 0±0.2 mm (0±0.01 in) from the end of transfer case

ST 899864100 REMOVER

Fig 2: Pressing Roller Bearing Using ST
Courtesy of SUBARU OF AMERICA, INC.
Remove the iron plate, and turn over the transfer case.
NOTE: Set the transfer case so that the hole for shifter arm is positioned vertically.
Press-fit the roller bearing using the ST.
Press-fit depth of needle bearing:

A: 0±0.2 mm (0±0.01 in) from the end of transfer case

ST 899864100 REMOVER

Fig 3: Pressing Roller Bearing Using ST
Courtesy of SUBARU OF AMERICA, INC.
Install the shifter arm to the transfer case, and make sure that the shift arm moves smoothly.
Install the oil guide to the transfer case.
NOTE: Use a new installing bolt.

Tightening torque:

6.4 N.m (0.7 kgf-m, 4.7 ft-lb)

Fig 4: Oil Guide With Bolt
Courtesy of SUBARU OF AMERICA, INC.
Install the reverse check sleeve assembly to the transfer case. < Ref. to INSTALLATION , Reverse Check Sleeve. >
Install the oil seal.
Press-fit depth of oil seal:

A: 1±0.2 mm (0.04±0.01 in) from the end of transfer case

Fig 5: Installing Oil Seal
Courtesy of SUBARU OF AMERICA, INC.