LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2010 >> S4 Automatic DCT >> Repair and Diagnosis >> External Pages >> Different car >> Section 178 (Exterior Trim & Interior Trim) >> Front Bumper >> Polypropylene Bumper Repair >> Coating Method For Pp Bumper

Coating Method For Pp Bumper

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
PP BUMPER COATING METHOD CHART

Process No. Process name Job contents
1 Bumper installation Place the bumper on a paint worktable as required. Use the paint worktable conforming to inner shape of bumper if possible.
G07666596Courtesy of SUBARU OF AMERICA, INC.
2 Masking Mask specified part (black base) with masking tape. Use masking tape for PP (for example, Nichiban No. 533, etc.).
3 Degreasing/cleaning Clean all parts to be painted with white gasoline, normal alcohol, etc. to remove dirt, oil, fat, etc.
4 Primer paint Apply primer to all parts to be painted, using spray gun. Use primer (clear).
5 Drying Dry at normal temperature. 10 to 15 min. at 20°C (68°F)].
In half-dried condition, PP primer paint is dissolved by solvent, e.g. thinner, etc.
Therefore, if dust or dirt must be removed, use ordinary alcohol etc.
6 Top coat paint (I) Non-colored Metallic paint
Use section (block) paint for top coat.
  • Paint to be used (for each color):

    Solid paint

    Hardener PB

    Thinner T-301

  • Mixture ratio:

    Main agent: Hardener =10 : 1

  • Film thickness: 35 - 45 μ
  • Spraying pressure: 245 - 343 kPa (2.5 - 3.5 kgf/cm2 , 36 - 50 psi)
Use section (block) paint for top coat.
  • Paint to be used (for each color):

    Metallic paint

    Hardener PB

    Thinner T-306

  • Mixture ratio:

    Main agent: Hardener =10 : 1

  • Viscosity: 10 - 13 sec./20°C (68°F)
  • Film thickness: 15 - 20 μ
  • Spraying pressure: 245 - 343 kPa (2.5 - 3.5 kgf/cm2 , 36 - 50 psi)
7 Drying Not required. Dry at normal temperature [at least 10 min. at 20°C (68°F)].
In half-dried condition, avoid dust, dirt.
8 Top coat paint (II) Not required. After top coating (I) three times at 5 - 7 minutes intervals, apply an additional clear coat to the part.
  • Paint to be used:

    Metallic paint

    Hardener PB

    Thinner T-301

  • Mixture ratio:

    Clear coat: Hardener = 6 : 1

  • Viscosity: 14 - 16 sec./20°C (68°F)
  • Film thickness: 25 - 30 μ
  • Spraying pressure: 245 - 343 kPa (2.5 - 3.5 kgf/cm2 , 36 - 50 psi)
9 Drying 60°C (140°F), 60 min. or 80°C (176°F), 30 min.
If higher than 80°C (176°F), PP may become be deformed. Keep maximum temperature 80°C (176°F) or less.
10 Inspection Check paint.
11 Removal of masking Remove the masking tape applied in procedure 2.