Overview - Front Brakes, 1LM: Overview
- Bolt
- 5 Nm NOTE:
Clean Bolts Before Reusing
Replace Damaged Bolts
Always replace self-locking bolts.
- 5 Nm
- Brake Rotor
- Wear limit. Refer to PR NUMBER ALLOCATION - BRAKES .
- Always Replace On Both Axles.
- Remove the brake caliper before removing
- Coat contact surfaces between brake rotor and wheel hub with Polycarbamide grease. Refer to the Parts Information..
- Refer to BRAKE ROTOR, REMOVING AND INSTALLING, 1LM
- Refer to BRAKE ROTOR, REPLACING, 1LM
- Cover Plate Bolt
- 10 Nm
- Cover Plate
- Stub Axle CarrierNOTE:
Attach the brake hose bracket and brake pad wear indicator wire on the stub axle carrier. Bracket bolt 9 Nm
- Speed Sensor
- Removing and installing.
- Bolt
- 9 Nm NOTE:
Clean Bolts Before Reusing
Replace Damaged Bolts
Always replace self-locking bolts.
- 9 Nm
- Brake HoseNOTE:
Brake Hose In Brake Caliper: 16 Nm.
Brake Pressure Line To Brake Hose: 16 Nm.
- Brake Piston
- Guide Pin
- Brake Hose Guide
- Brake Pad Spring
- Two installed in every brake caliper
- ensure installation position is correct.
- Brake Caliper Bolt
- 196 Nm. NOTE:
Clean Bolts Before Reusing
Replace Damaged Bolts
Always replace self-locking bolts.
- 196 Nm.
- Brake Caliper
- When working on the brake caliper, do not let it hang by the brake hose, but secure it to the body with suitable cable ties or wire.
- Except for "Brake Pads, Removing and Installing" and "Front Brake Caliper, Servicing", no further repairs should made to the brake caliper.
- Hose must be installed free of twistsNOTE:
Bleed the brake caliper at both bleed screws.
Bleed Screw Tightening Specification:15 Nm.
NOTE:No repairs may be performed on the brake caliper.
- Refer to BRAKE CALIPER, REMOVING AND INSTALLING, 1LM
- Refer to BRAKE CALIPER, REPLACING, 1LM
- Brake Pads
- Four Installed In Each Front Brake CaliperWARNING:
Four brake pads are installed per side. Only the inner, upper brake pad in the left brake caliper has a connection to the brake pad wear indicator.
- The backing plate of the brake pads are equipped with an adhesive film. Remove the protective film from the adhesive surface before inserting.
- Always Replace On Both Axles.
- Refer to BRAKE PADS, REMOVING AND INSTALLING, 1LM
- Check the brake pad thickness. Refer to appropriate service information. NOTE:
Before installing new brake pads, thoroughly clean the brake calipers of contaminants (grease-free). When doing so, pay particular attention to removing any remaining adhesive foil on outer brake pad contact surfaces.
- Four Installed In Each Front Brake Caliper
Close The Bleed Screw And Tighten To 14 Nm.