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Removal And Installation: Transmission: Installation

WARNING: This page is about a different car, the 2018 Lincoln Navigator. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: Prior to installing a new transmission or an overhauled transmission with a new main control, record the solenoid strategy identification tag. If a new main control was installed, install the replacement solenoid body tag over the original identification tag.
  1. NOTE: Prior to installation of the transmission, lubricate the torque converter pilot hub or damage to the torque converter or the engine crankshaft can occur.

    Lubricate the torque converter pilot hub with multi-purpose grease.

    Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

    GFD273558Courtesy of FORD MOTOR COMPANY
  2. NOTE: If the transmission is not positioned on the dowel pins, damage to the transmission may occur.

    If the dowel pins were pulled out of the engine block during removal, install new dowel pins in the engine block.

    GFD273559Courtesy of FORD MOTOR COMPANY
  3. Install the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD273560Courtesy of FORD MOTOR COMPANY
  4. NOTE: If transmission is being replaced, remove the transmission fluid fill plug and verify that the transmission is filled with transmission fluid.
    NOTE: If transmission was disassembled, add transmission fluid to the transmission.
    NOTE: Rear Wheel Drive (RWD) shown, Four-Wheel Drive (4WD) similar.

    1. Remove the transmission fluid fill plug transmission fluid level indicator assembly.
    2. Verify transmission is filled with transmission fluid.
    3. Slightly tilt the transmission rearward.
    4. If the transmission was disassembled, add 12.30L (13 qt) of transmission fluid to the transmission through the transmission fluid fill hole.

      Material

      : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A) (MERCON® ULV)

    • Loosely install the transmission fluid fill plug when finished.

    GFD273561Courtesy of FORD MOTOR COMPANY
  5. If installing a new or re-manufactured transmission, install the new stick on heat shields to the bellhousing.
    GFD273562Courtesy of FORD MOTOR COMPANY
  6. If removed, install the NVH cover.
    GFD273557Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  7. If removed, install the transfer case and the new bolts.

    • Tighten the bolts evenly in a star pattern.

      Torque: 150 lb.in (17 Nm)

    GFD273563Courtesy of FORD MOTOR COMPANY
  8. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, support the transmission.

    1. Make sure the transmission is securely fastened to the transmission jack. Use the General Equipment: Transmission Jack
    2. Tilt the front of the transmission down.
    3. Slide the transmission towards the rear of the vehicle.
    4. Raise the front of the transmission into a horizontal position.

    GFD273564Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  9. NOTE: Secure the transmission to the transmission jack with a safety strap.
    NOTE: Make sure the transmission jack makes contact on the outer ribs of the transmission fluid pan.

    Using a high-lift transmission jack, position the transmission in the vehicle. Use the General Equipment: Transmission Jack

    GFD273554Courtesy of FORD MOTOR COMPANY

    All vehicles 

  10. Remove the special tool. Use Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.
    GFD273553Courtesy of FORD MOTOR COMPANY
  11. Align the index-mark made during removal.
    GFD273565Courtesy of FORD MOTOR COMPANY
  12. NOTE: Make sure the torque converter is fully seated in the transmission before aligning the transmission to the engine.
    NOTE: With the transmission in a horizontal position, move it toward the engine and position it on the dowel pins.

    Position the bracket and install the top bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD273551Courtesy of FORD MOTOR COMPANY
  13. Install the LH bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD273552Courtesy of FORD MOTOR COMPANY
  14. Install the RH bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD273550Courtesy of FORD MOTOR COMPANY
  15. Install the lower bellhousing bolt.

    Torque: 35 lb.ft (48 Nm)

    GFD273549Courtesy of FORD MOTOR COMPANY
  16. NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD273566Courtesy of FORD MOTOR COMPANY
  17. Install the access cover and the pin-type retainers.
    GFD273547Courtesy of FORD MOTOR COMPANY
    1. Push the transmission electrical connector in.
    2. Lock the tab to connect the transmission electrical connector.
    3. Attach the wiring harness retainers in the transmission.
    GFD273567Courtesy of FORD MOTOR COMPANY

    Rear Wheel Drive (RWD) vehicles 

  19. Position the fuel line bracket and install the bolt.

    Torque: 26 lb.ft (35 Nm)

    GFD273543Courtesy of FORD MOTOR COMPANY

    Four-Wheel Drive (4WD) vehicles 

  20. Position the fuel line bracket and install the bolt. Connect the transfer case vent tube.

    Torque: 26 lb.ft (35 Nm)

    GFD273544Courtesy of FORD MOTOR COMPANY
  21. Connect the transfer case electrical connector.
    GFD273545Courtesy of FORD MOTOR COMPANY

    All vehicles 

  22. NOTE: Inspect the transmission fluid tube backing rings and seals are not stuck in the case.

    Inspect the transmission fluid tube backing rings and seals for damage and install new backing rings or seals if necessary.

    1. Seal (7D285)
    2. Backing ring (7J324)

      Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A) (MERCON® ULV)

    GFD273568Courtesy of FORD MOTOR COMPANY
  23. Install the transmission fluid cooler tubes and the new transmission fluid cooler tube bracket bolt.

    Torque: 22 lb.ft (30 Nm)

    GFD273569Courtesy of FORD MOTOR COMPANY
  24. NOTE: Loosely install the new RH catalytic converter nuts. Do not tighten at this time.

    Position the RH catalytic converter in the vehicle and loosely install the new nuts.

    GFD273570Courtesy of FORD MOTOR COMPANY
  25. Install the transmission support insulator. Refer to: Transmission Support Insulator .
  26. Install the LH catalytic converter. Refer to: Catalytic Converter LH .
  27. NOTE: Evenly tighten the catalytic converter nuts.

    Tighten the RH catalytic converter nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD273571Courtesy of FORD MOTOR COMPANY
  28. Connect the catalyst monitor sensor electrical connector.
    GFD273540Courtesy of FORD MOTOR COMPANY
  29. Tighten the clamps in the sequence shown.

    Torque: 35 lb.ft (48 Nm)

    Fig 1: Clamp Bolts Tightening Sequence
    GFD273541Courtesy of FORD MOTOR COMPANY
  30. Install the retainers and heatshield.

    Torque: 80 lb.in (9 Nm)

    GFD273536Courtesy of FORD MOTOR COMPANY
  31. Install the rear driveshaft assembly. Refer to: Rear Driveshaft .

    Four-Wheel Drive (4WD) vehicles 

  32. Install the front driveshaft assembly. Refer to: Front Driveshaft .
  33. Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .

    Rear Wheel Drive (RWD) vehicles 

  34. Install the new stabilizer bar bracket nuts.

    Torque: 41 lb.ft (55 Nm)

    GFD273572Courtesy of FORD MOTOR COMPANY

    All vehicles 

  35. Install the transmission fluid cooler. Refer to: Transmission Fluid Cooler .
  36. NOTE: If equipped with a underbody splash shield, do not install the splash shield at this time.

    Install the starter motor assembly. Refer to: Starter Motor .

  37. NOTE: When the repair is complete, the park overide lever must be returned to the NORMAL OPERATING POSITION or vehicle damage can occur.

    Verify that the park override lever is in the normal operating position. Refer to: Transmission Park by Wire Manual Release .

  38. Connect the RHHO2S electrical connector and the harness retainer.
    GFD273529Courtesy of FORD MOTOR COMPANY
  39. Connect the LHHO2S electrical connector.
    GFD272583Courtesy of FORD MOTOR COMPANY
  40. Install the engine appearance cover and the nuts.

    Torque: 80 lb.in (9 Nm)

    GFD273305Courtesy of FORD MOTOR COMPANY
  41. After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.
  42. If a new transmission or a new main control was installed, the solenoid body strategy must be updated. Refer to: Transmission Strategy Download .
  43. If the transmission was overhauled, the adaptive drive cycle must be updated. Refer to: Adaptive Learning Drive Cycle .
  44. While driving the vehicle, use the scan tool to verify that the TFT has reached a temperature of 96.7°C-102°C (206°F-215°F). This will circulate the transmission fluid through the torque converter and the transmission fluid cooling system, eliminating any trapped air in the transmission fluid cooling system.
  45. Check the transmission fluid level Refer to: Transmission Fluid Level Check) .
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