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Home >> Audi >> 2010 >> S4 Automatic DCT >> Repair and Diagnosis >> External Pages >> Different car >> Section 1085 (Engine Cooling - 3.5L ECOBOOST (272KW/370PS)) >> Diagnosis And Testing >> Engine Cooling >> Inspection and Verification

Inspection and Verification

WARNING: This page is about a different car, the 2018 Lincoln Navigator. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The engine cooling system is filled with Motorcraft® Orange Antifreeze/Coolant or Motorcraft® Yellow Antifreeze/Coolant. Always fill the cooling system with the manufacturer's specified coolant. Chemically flush the cooling system if a non-specified coolant has been used. Failure to follow these instructions may damage the engine or cooling system.
NOTE: During normal vehicle operation, Motorcraft Orange Antifreeze/Coolant may change color from orange to pink or light red. As long as the engine coolant is clear and uncontaminated, this color change does not indicate the engine coolant has degraded nor does it require the engine coolant to be drained, the system to be flushed, or the engine coolant to be replaced.
  1. Verify the customer concern.
  2. Visually check the engine coolant level at the degas bottle when the system is cold.
  3. Make sure the pressure relief cap is installed correctly.
  4. Record any cooling system Diagnostic Trouble Codes (DTCs) retrieved. Refer to PCM DTC Chart  for DTC descriptions.
  5. NOTE: Take note of any coolant odor or steam coming from cooling system components.

    If the system coolant is filled correctly and no Diagnostic Trouble Codes (DTCs) associated with fail-safe cooling are retrieved, verify the customer concern by operating the engine to duplicate the condition.

  6. Visually inspect for obvious signs of any mechanical or electrical damage.

    Visual Inspection Chart 

    Mechanical Electrical
    Leaks or weeps at:
    Hoses
    Tubes
    Clamp joints
    Gaskets
    O-rings
    Thermostat housing
    Radiator
    Pressure relief cap
    Coolant pump
    Cabin heater coolant pump
    Heater core (wet floor or coolant odor in vehicle)
    Oil Cooler (may leak internally or externally)
    Transmission fluid cooler (may leak internally or externally)
    Transmission fluid heater coolant control valve
    Degas bottle
    Cylinder block core plugs
    Cylinder head core plugs
    Block heater (if equipped)
    Turbochargers
    Cracked or damaged:
    Hoses
    Tubes
    Hose clamps
    Thermostat housing
    Oil cooler (may leak internally or externally)
    Transmission fluid cooler (may leak internally or externally)
    Radiator
    Pressure relief cap
    Cooling fan
    Coolant pump
    Degas bottle
    Cylinder block core plugs
    Cylinder head core plugs
    Block heater (if equipped)
    Turbochargers
    Transmission fluid heater coolant control valve
    Restricted airflow through the A/C condenser/radiator
    Drive belt loose, worn or installed incorrectly
    Broken or weak drive belt tensioner
    Excessive white or light gray exhaust smoke (may have burnt coolant odor)
    Coolant in engine oil
    Coolant in transmission fluid
    Engine oil in coolant
    Coolant in transmission fluid
    Transmission fluid in coolant
    Inoperative or damaged:
    Electric cooling fan
    Wiring, connectors, relays or modules
    CHT sensor
  7. If the inspection reveals an obvious concern that can be readily identified, repair it as necessary.
  8. Inspect the coolant condition.

    1. Inspect the coolant color.

      • Change in color of coolant may indicate that incorrect coolant may have been added to the system. Use of incorrect coolant degrades the corrosion protection. The addition of Motorcraft® Premium Antifreeze/Coolant or Motorcraft® Specialty Green Engine Coolant to the Motorcraft® Yellow Antifreeze/Coolant may cause the color to appear light green. Addition of Motorcraft® Orange Antifreeze/Coolant may cause the color to appear light orange. The addition of Motorcraft® Premium Antifreeze/Coolant or Motorcraft® Specialty Green Engine Coolant to the Motorcraft® Orange Antifreeze/Coolant may cause the color to appear light green to murky green-brown. The addition of Motorcraft® Gold Antifreeze/Coolant, however, may not change the color or appearance of the orange-colored or yellow-colored coolants. Detection of contamination with Motorcraft® Gold Antifreeze/Coolant is determined by the presence of nitrite. If contamination with Motorcraft® Gold Antifreeze/Coolant is suspected, test the coolant with the 3-Way HD Antifreeze Coolant Test Kit. Follow the nitrite testing directions in the kit to determine if nitrite is present in the system. If nitrite is present, flush the system and refill with the correct mixture of distilled water and the relevant Motorcraft® Concentrated Antifreeze/Coolant. REFER to:Cooling System Draining, Vacuum Filling and Bleeding .

      • A darker orange with the presence of debris could indicate a commercially available stop leak may have been used and could result in loss of coolant flow to critical parts of the engine. If sediment is present, flush the system and refill with the correct mixture of distilled water and the relevant Motorcraft® Concentrated Antifreeze/Coolant. REFER to:Cooling System Draining, Vacuum Filling and Bleeding .

      • A light or reddish brown color indicates that rust may be present in the cooling system. Flush the system and refill with the correct mixture of distilled water and the relevant Motorcraft® Concentrated Antifreeze/Coolant. REFER to:Cooling System Draining, Vacuum Filling and Bleeding .

    2. If the engine coolant appearance is acceptable, test the engine coolant freezing point range with the Coolant/Battery Refractometer. Maintain the coolant concentration within 48% to 50%, which equates to a freeze point between -34°C and -37°C (-30°F and -34°F). If the vehicle is driven in cold climates less than -37°C (-34°F), it may be necessary to increase the coolant concentration to get adequate freeze protection. Recommended coolant concentration is 48/52 to 50/50 (freeze protection -34°C to -37°C [-30°F to -34°F]) engine coolant to distilled water.

      • Maximum coolant concentration is 60/40 for cold weather areas.

      • Minimum coolant concentration is 40/60 for warm weather areas.

    3. Adjust coolant range and level if necessary:

      • If coolant is low, add specified coolant mixture only.

      • If the engine coolant tests too weak, remove some of the engine coolant and add the relevant Motorcraft® Concentrated Antifreeze/Coolant until the readings are within acceptable levels.

      • If the engine coolant tests strong, remove some of the engine coolant and add distilled water until the readings are within acceptable levels.

  9. If an obvious cause for an observed or reported concern is found, correct the cause and test the system for normal operation before proceeding to the next step.