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Home >> Audi >> 2010 >> S4 Automatic DCT >> Repair and Diagnosis >> External Pages >> Different car >> Section 1084 (Engine - 3.5L ECOBOOST (272KW/370PS)) >> Removal And Installation >> Oil Pan - Vehicles Built From: 20-March-2018 >> Installation

Oil Pan - Vehicles Built From: 20-March-2018: Installation

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4x2/4x4 

NOTE: Failure to use Motorcraft® High Performance Engine RTV Silicone may cause the engine oil to foam excessively and result in serious engine damage.
  1. Apply a 5.5 mm (0.21 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft engine front cover-to-cylinder block joint areas.

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD272472Courtesy of FORD MOTOR COMPANY
  2. NOTE: The oil pan and the specified bolts must be installed and the oil pan aligned to the cylinder block within 4 minutes of sealant application. Final tightening of the oil pan bolts must be carried out within 60 minutes of sealant application.

    Apply a 3 mm (0.11 in) bead of Motorcraft® High Performance Engine RTV Silicone to the sealing surface of the oil pan.

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD272473Courtesy of FORD MOTOR COMPANY
  3. Apply a 5.5 mm (0.21 in) bead of Motorcraft® High Performance Engine RTV Silicone to the 2 crankshaft seal retainer plate-to-cylinder block joint areas on the sealing surface of the oil pan.

    Material

    : Motorcraft® High Performance Engine RTV Silicone / TA-357 (WSE-M4G323-A6)

    GFD272474Courtesy of FORD MOTOR COMPANY
  4. NOTE: The oil pan and the specified bolts must be installed within 4 minutes of the start of sealant application.
    NOTE: Keep the oil pan as close as possible to the transmission while installing, then slide forward towards the engine front cover to prevent wiping off of the sealant.

    Install the oil pan and the bolts finger tight.

    GFD272475Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not torque at this time.

    Draw the transmission and engine together using the bolts.

    GFD272476Courtesy of FORD MOTOR COMPANY
  6. NOTE: Do not torque at this time.

    Install the oil pan bolts.

    GFD272461Courtesy of FORD MOTOR COMPANY
  7. NOTE: Do not torque at this time.

    Install the oil pan bolt.

    GFD272459Courtesy of FORD MOTOR COMPANY
  8. Tighten the oil pan bolts.

    Torque: 27 lb.in (3 Nm)

    GFD272477Courtesy of FORD MOTOR COMPANY
  9. Install the engine front cover bolts finger tight.
    GFD272465Courtesy of FORD MOTOR COMPANY
  10. Install the remaining oil pan bolts and tighten in sequence.

    Torque:Stage 1: Tighten bolts 1-9 and 11-14 to : 177 lb.in (20 Nm)Stage 2: Tighten bolt 1-9 and 11-14 additional : 45°Stage 3: Tighten bolt 10 to : 177 lb.in (20 Nm)Stage 4: Tighten bolt 10 an additional : 45°Stage 5: Tighten bolts 15 and 16 to : 89 lb.in (10 Nm)Stage 6: Tighten bolts 15 and 16 an additional : 90°

    Fig 1: Oil Pan Tightening Sequence (Vehicles Built From: 20-March-2018)
    GFD272478Courtesy of FORD MOTOR COMPANY
  11. Tighten the engine front cover bolts.

    Torque: 18 lb.ft (24 Nm)

    GFD272465Courtesy of FORD MOTOR COMPANY
  12. Tighten the oil pan and bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD272479Courtesy of FORD MOTOR COMPANY
  13. Tighten the oil pan and bellhousing bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD272480Courtesy of FORD MOTOR COMPANY
  14. Remove and discard the transmission mount-to-crossmember nuts. Install new transmission mount-to-crossmember nuts.

    Torque: 85 lb.ft (115 Nm)

    GFD272349Courtesy of FORD MOTOR COMPANY
  15. Attach the generator wiring harness retainer to the engine block.
    GFD272481Courtesy of FORD MOTOR COMPANY

    4x4 

  16. NOTE: Use care when positioning the front axle housing or the vacuum lines to the axle solenoid may become disconnected or damaged.

    Using an adjustable stand, raise the front axle carrier into position. Use the General Equipment: Vehicle/Axle Stands.

    GFD272369Courtesy of FORD MOTOR COMPANY
  17. Install the lower front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD272458Courtesy of FORD MOTOR COMPANY
  18. Install the upper front axle carrier mounting bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD272457Courtesy of FORD MOTOR COMPANY
  19. Install the axle shaft housing carrier bushing bolt.

    Torque: 129 lb.ft (175 Nm)

    GFD272355Courtesy of FORD MOTOR COMPANY
  20. Remove the adjustable stand. Use the General Equipment: Vehicle/Axle Stands.
    GFD272354Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

  21. Install the transmission cooler and bolts.

    Torque: 22 lb.ft (30 Nm)

    GFD272455Courtesy of FORD MOTOR COMPANY
  22. Install the transmission cooler bracket bolt.

    Torque: 22 lb.ft (30 Nm)

    GFD272454Courtesy of FORD MOTOR COMPANY
  23. Position back the transmission cooler tube and install the bolt.
    GFD272453Courtesy of FORD MOTOR COMPANY
  24. Position the crossmember, install the nuts and bolts.

    Torque: 66 lb.ft (90 Nm)

    GFD272456Courtesy of FORD MOTOR COMPANY
  25. Attach the generator wiring harness to the engine front cover.
    GFD272452Courtesy of FORD MOTOR COMPANY
  26. Position back the engine wire harness. Position back the transmission cooler tube bracket and install the nut.

    Torque: 106 lb.in (12 Nm)

    GFD272451Courtesy of FORD MOTOR COMPANY
  27. Position back the wiring harness and transmission tube and install the pin-type retainers.
    GFD272450Courtesy of FORD MOTOR COMPANY
  28. Install the starter motor. Refer to: Starter Motor .
  29. NOTE: Do not lubricate the engine oil filter gasket.

    Install a new oil filter.

    Torque:Stage 1: 44 lb.in (5 Nm)Stage 2: 180°

    GFD272482Courtesy of FORD MOTOR COMPANY
  30. Tighten the upper bell housing-to-engine bolts.

    Torque: 35 lb.ft (48 Nm)

    GFD272483Courtesy of FORD MOTOR COMPANY
  31. NOTE: Vehicles come with an underbody shield or a skid plate.

    If equipped.Remove the bolts and the skid plate.

    GFD272447Courtesy of FORD MOTOR COMPANY
  32. NOTE: Vehicles come with an underbody shield or a skid plate.

    If equipped.Remove the bolts and the skid plate.

    GFD272446Courtesy of FORD MOTOR COMPANY
  33. NOTE: Vehicles come with an underbody shield or a skid plate.

    If equipped.Remove the bolts and the skid plate.

    GFD272445Courtesy of FORD MOTOR COMPANY
  34. NOTE: Vehicles come with an underbody shield or a skid plate.

    • If equipped.Remove the pin-type retainers.

    • Remove the bolts and the underbody shield.

    GFD272377Courtesy of FORD MOTOR COMPANY
    • If equipped.Remove the bolts.

    • Release the retainer and remove the transmission housing cover.

    GFD272345Courtesy of FORD MOTOR COMPANY
  36. Install the oil level indicator.
    GFD272444Courtesy of FORD MOTOR COMPANY
  37. Fill the engine with clean engine oil. Refer to: Specifications .

    Material: Engine Oil - SAE 5W-30 - Synthetic Blend Motor Oil / XO-5W30-Q1SP (WSS-M2C946-B1)

    GFD272484Courtesy of FORD MOTOR COMPANY
  38. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
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