Transmission, Removing, AUDI Q5 With 2.0L TFSI Engine

WARNING: This page is about a different variant/trim than selected.

Fig 1: Special Tools And Workshop Equipment Required

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required

Pry Lever 80-200
Engine and Gearbox Jack VAS6931
Used Oil Collection and Extraction Unit SMN372500 or VAS6622A
Engine Bung Set VAS6122
Tensioning Strap T10038
Counterhold - Kit - Multiple Use T10172A with Counterhold - Kit - Adapter 5 T10172/5

Special tools and workshop equipment required

Release Tool f/ Rev. Light Switch Conn. T40138 (Not for vehicles from MY 2013)

Fig 2: Identifying Reversing Light Switch Connector Release Tool T40138
Courtesy of AUDI OF AMERICA, LLC
Puller - Gear Shaft Linkage T40160

Fig 3: Identifying Puller T40160
Courtesy of AUDI OF AMERICA, LLC
Gearbox Support T40173

Fig 4: Gearbox Support T40173
Courtesy of AUDI OF AMERICA, LLC
Torque Wrench 1332 Insert - Ring Wrench - 16mm VAG1332/14

Fig 5: Identifying Ring Spanner Insert AF 16 VAG 1332/14
Courtesy of AUDI OF AMERICA, LLC
Hose Clamps - Up To 25mm 309494 Quantity: 2

Fig 6: 3094 Hose Clamps
Courtesy of AUDI OF AMERICA, LLC
Hose Clip Pliers VAG1921

Fig 7: Hose Clamp Pliers VAG 1921
Courtesy of AUDI OF AMERICA, LLC

Removing

-- Position the front wheels so they are straight.

-- Turn off the ignition and remove the key.

Fig 8: Identifying Battery

Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the battery. Refer to BATTERY, DISCONNECTING AND CONNECTING .

CAUTION:

Risk of damaging electronic components when disconnecting the battery.

Follow the steps when disconnecting the battery. Refer to BATTERY, DISCONNECTING AND CONNECTING .

Vehicles with hydraulic power steering gear

-- Extract the power steering fluid using the Used Oil Collection and Extraction Unit SMN372500 or Used Oil Collection and Extraction Unit VAS6622A.

Continuation for all vehicles

Fig 9: Identifying Engine Cover

Courtesy of AUDI OF AMERICA, LLC

-- Remove the engine cover -arrows-.

-- Remove the tower brace. Refer to TOWER BRACE, REMOVING AND INSTALLING .

Fig 10: Identifying Strut Tower Brace, Bolts -1- And Nuts -2-

Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt -2-.

Fig 11: Removing/Installing Connecting Rod Bolt -2-

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Ignore -item 1-.

-- Unclip the wire -A- with the Pry Lever 80-200 from the transmission and disconnect the connector -C-.

Fig 12: Unclip Wiring From Transmission

Courtesy of AUDI OF AMERICA, LLC

-- Remove the engine/transmission connecting bolts -3 to 6-.

Fig 13: Identifying Engine To Transmission Bolts And Alignment Sleeves

Courtesy of AUDI OF AMERICA, LLC

-- Remove the upper starter bolt -1-.

Fig 14: Identifying Starter Bolts And Spacer

Courtesy of AUDI OF AMERICA, LLC

-- Remove the spacer sleeve -2- between the starter and the transmission.

-- Install the tower brace and engage on the engine lifting eye using the Tensioning Strap T10038 as shown in the illustration.

Fig 15: Tension Tensioning Strap

Courtesy of AUDI OF AMERICA, LLC

-- Tension the tensioning strap.

-- Remove the noise insulations -1- and -2-. Refer to NOISE INSULATION, REMOVING AND INSTALLING .

Fig 16: Identifying Noise Insulation

Courtesy of AUDI OF AMERICA, LLC

-- Remove the subframe crossbrace. Refer to SUBFRAME CROSSBRACE, REMOVING AND INSTALLING .

Fig 17: Identifying Bolt From Power Steering Line

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

The suspension components could be damaged.

Do not rest the vehicle on its wheels if the subframe, the steering gear or the subframe crossbrace are not installed correctly.

Do not support the vehicle on the subframe or on the subframe crossbrace (for example using a floor jack or something similar).

-- Remove the steering intermediate shaft from the steering gear and push them both upward. Refer to OVERVIEW - STEERING COLUMN and OVERVIEW - STEERING GEAR .

Fig 18: Pressing CV Joint Off Steering Gear And Slide It Up

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

The airbag spiral spring could be damaged.

Only disconnect universal joint from steering gear if front wheels are in straight-ahead position.
Do not change the steering wheel and steering gear position. Secure the steering wheel, for example using adhesive tape.

Vehicles with transmission fluid heater

Fig 19: Identifying Coolant Hoses And Hose Clamps 3094

Courtesy of AUDI OF AMERICA, LLC

WARNING:

Risk of burning due to hot steam and hot coolant.

The coolant system is under pressure when the engine is warm.

Reduce pressure by cover coolant expansion tank cap with cloths and carefully opening.

-- Remove both of the coolant hoses from the transmission with Hose Clamps - Up To 25mm 309494.

-- Place the drip tray underneath the transmission, open the spring clamps -1- and remove both of the coolant hoses.

Continuation for all vehicles

Fig 20: Identifying Clamping Sleeve Components

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Do not bend the flex joint in the front exhaust pipe more than 10° or it will get damaged.

-- Disconnect exhaust system at double clamp -arrows-.

-- Secure the front exhaust pipe to the side.

-- Remove the bolt -1- and -2- and retaining strap.

Fig 21: Identifying Catalytic Converter

Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -2- from the Engine Speed Sensor -G28- and free up the wire on the transmission.

Fig 22: Disconnect Connector From Servotronic Solenoid Valve

Courtesy of AUDI OF AMERICA, LLC

NOTE:

Ignore -item 1-.

-- Remove the bolts -arrows- and remove the driveshaft heat shield (if equipped) for the driveshaft -A-.

Fig 23: Identifying Driveshaft Heat Shield

Courtesy of AUDI OF AMERICA, LLC

-- Block the propshaft using the Counterhold - Kit - Multiple Use T10172 and Counterhold - Kit - Adapter 5 T10172/5 so that it does not turn, too.

Fig 24: Counterholding Driveshaft Using T10172 And T10172/5

Courtesy of AUDI OF AMERICA, LLC

NOTE:

For vehicles with "the driveshaft connected on the transmission side", the rear final drive is counterheld the same way.

-- Remove the gearshift shaft -1- and then move the gearshift lever -2- forward in -direction of arrow- into 6th gear.

Fig 25: Identifying Gearshift Assembly

Courtesy of AUDI OF AMERICA, LLC

-- Remove the lower cover -1- from the transmission -arrow-.

Fig 26: Identifying Transmission Lower Cover

Courtesy of AUDI OF AMERICA, LLC

-- Turn the clutch module over both front wheel 120° in direction of engine rotation and remove the three drive plate bolts -arrow-.

Fig 27: Identifying Clutch Module First Bolt Installation Location

Courtesy of AUDI OF AMERICA, LLC

Driveshaft bolted on the transmission side:

Fig 28: Counterholding Driveshaft Using T10172 And T10172/5

Courtesy of AUDI OF AMERICA, LLC

-- Counterhold the driveshaft using Counterhold - Kit - Multiple Use T10172 with Counterhold - Kit - Adapter 5 T10172/5 and remove the bolts attaching the driveshaft to the transmission.

-- Press the driveshaft together with rear final drive; the universal joint is able to slide axially.

-- Secure the driveshaft to the side.

Driveshaft connected on the transmission side:

-- Remove the driveshaft. Refer to DRIVESHAFT or 39 FINAL DRIVE, DIFFERENTIAL for Sport Differential.

Continuation for all vehicles

Fig 29: Driveshaft Cover -1-

Courtesy of AUDI OF AMERICA, LLC

-- Remove the left and right noise insulation -1- inside the wheel housing.

-- If equipped, remove the right subframe shield -1-. Remove the bolts -arrows- and remove the heat shields inward.

Fig 30: Locating Left Bolts & Heat Shield

Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts -arrows- and remove the heat shield from the right driveshaft.

Fig 31: Drive Axle Heat Shield & Bolts

Courtesy of AUDI OF AMERICA, LLC

-- Remove left and right driveshafts from transmission flange shafts.

Fig 32: Identifying Left And Right Drive Axles

Courtesy of AUDI OF AMERICA, LLC

Vehicles through MY 2012

Fig 33: Locating Transmission Range Gear Recognition Switch (Through MY 2012)

Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the connector -arrow- using the Transmission Range Gear Recognition Switch -F208- using the l Reversing Light Switch Connector Release Too T40138 and free up the wire.

-- Disconnect the connector from the Transmission Neutral Position Sensor -G701- -arrow- and free up the cable.

Fig 34: Locating Transmission Neutral Position Sensor (Through MY 2013)

Courtesy of AUDI OF AMERICA, LLC

Vehicles with Gear Recognition Sensor -G604- from MY 2013 .

Fig 35: Identifying Gear Recognition Sensor And Harness Connector (From MY 2013)

Courtesy of AUDI OF AMERICA, LLC

There are different connectors to the Gear Recognition Sensor -G604-. Disconnect the connectors as follows:

-- Press the lock -1- downward, disconnect the connector -2- and free up the wire.

Fig 36: Disconnecting Connector From Gear Recognition Sensor

Courtesy of AUDI OF AMERICA, LLC

-- Pry out lock -1- approximately 3 mm with a screwdriver -direction of arrow A-.

-- Press the lock -1- downward -direction or arrow B-, disconnect the connector -2- and free up the wire.

Continuation for all vehicles

Fig 37: Removing/Installing Connecting Rod Bolt -2-

Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt -1-.

NOTE:

Ignore -item 2-.

-- Remove the bolt -2- and remove the clutch slave cylinder from the transmission while doing so disengage the pipe from the bracket.

Fig 38: Identifying Bolt And Clutch Slave Cylinder Secured Sideways In Engine Compartment

Courtesy of AUDI OF AMERICA, LLC

-- Secure the clutch slave cylinder sideways in the engine compartment.

CAUTION:

The clutch slave cylinder could be damaged.

Do not press the clutch pedal after the clutch slave cylinder has been removed.

-- Remove the nut -1-.

Fig 39: Removing Selector Rod Using Puller T40160

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

Danger of causing damage to the gearshift shaft inside the transmission.

Do not pry off the transmission shift lever -1- using a pry bar or hit it with a hammer.
Use only the Puller - Gear Shaft Linkage T40160 to pull the transmission shift lever off.

-- Install the Puller - Gear Shaft Linkage T40160 and remove the transmission shift lever -1-.

Vehicles with hydraulic power steering gear

Fig 40: Removing/Installing Hydraulic Oil Line At Steering Gear

Courtesy of AUDI OF AMERICA, LLC

-- Place the Used Oil Collection And Extraction Unit under the separating point.

-- Remove the bolts -arrows-, disconnect the hydraulic oil line -1- from the steering gear and move it to the side.

NOTE:

To prevent dirt from getting in, seal any open lines and connections with a clean plug taken from the Engine Bung Set VAS6122.

Continuation for all vehicles

Fig 41: Identifying Starter Bolts And Spacer

Courtesy of AUDI OF AMERICA, LLC

-- Remove the starter bolt -3- from the engine side.

-- Remove the starter from the transmission and leave it in the installation position.

NOTE:

It is not necessary to disconnect the starter cable.

-- Place the Engine and Gearbox Jack VAS6931 with the Gearbox Support T40173 under the transmission and secure with the tensioning strap -1- as shown in the illustration.

Fig 42: Identifying Transmission Holding Fixture

Courtesy of AUDI OF AMERICA, LLC

-- Remove the rest of the bolts -7 through 11- connecting the engine to the transmission.

Fig 43: Identifying Engine To Transmission Bolts And Alignment Sleeves

Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolts from the tunnel crossmember -arrows-.

Fig 44: Identifying Tunnel Crossmember And Bolts

Courtesy of AUDI OF AMERICA, LLC

-- Press the transmission off the engine and lower it carefully using the Engine and Gearbox Jack VAS6931.

-- If the transmission removed is being replaced, then the following components must be changed:

Fig 45: Attaching Exhaust System Retaining Strap Bracket To New Transmission

Courtesy of AUDI OF AMERICA, LLC

Bracket -1- for the exhaust system retaining strap. Refer to EXHAUST PIPES/MUFFLERS for 2.0L, engine codes CAED, CAEB, CPMB, CPMA, EXHAUST PIPES/MUFFLERS for 3.0L, engine codes CCBA, CGXC, CTUB, or EXHAUST PIPES/MUFFLERS for 3.2L, engine code CALA .
Tunnel crossmember with the transmission mount and transmission support. Refer to OVERVIEW - SUBFRAME MOUNT .
If necessary remove the clutch module. Refer to CLUTCH MODULE, REMOVING AND INSTALLING .

Fig 46: Removing/Installing Flywheel Components
Courtesy of AUDI OF AMERICA, LLC