Removal [08/2013 - ]

Refer to REMOVAL [08/2013 - ]

1. Disconnect each connector.
2. Using a knife, cut off the back window outside molding as shown in the illustration.
   Fig 1: Back Window Outside Molding Cut Off Mark

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *a

   Cut Off

3. Apply protective tape to the area around the installation position of the back window glass sub-assembly on the vehicle body to prevent it from being scratched.
   Fig 2: Protective Tape On Back Window Glass Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Protective Tape

4. Place matchmarks on the back window glass sub-assembly and vehicle body on the locations indicated in the illustration.
   Fig 3: Identifying Matchmarks On Back Window Glass Sub-Assembly

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1

   Matchmark

   HINT: 

   Matchmarks are not needed to be placed if the back window glass sub-assembly will not be reused.

5. Pass a piano wire between the vehicle body and back window glass sub-assembly from the interior.
   Fig 4: Identifying Piano Wire Method To Cut Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Back Window Glass Stopper
   *2	Window Defogger Connector
   *3	Radio Antenna Connector
   *4	Piano Wire

6. Tie both wire ends to wooden blocks or similar objects.
7. Cut off the adhesive by pulling the piano wire around the back window glass sub-assembly.
   NOTE:

   When separating the back window glass sub-assembly, take care not to damage the paint or interior and exterior ornaments.

8. Disconnect the back window glass stoppers.
   Fig 5: Identifying Back Window Glass Stoppers

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *A	for 1-piece Type	*B	for 2-piece Type
   *1	No. 1 Back Window Glass Stopper	*2	No. 2 Back Window Glass Stopper

   NOTE:

   • The No. 1 Back Window Glass Stoppers and No. 2 Back Window Glass Stoppers are installed on the back window glass sub-assembly as shown in the illustration. Be careful not to damage the back window glass sub-assembly when cutting off the adhesive.
   • To prevent the back window glass sub-assembly from falling when performing this operation, be sure to hold the back window glass sub-assembly using suction cups.

   HINT: 

   Depending on the vehicle, either 1-piece type or 2-piece type stoppers may be present.

9. Using suction cups, remove the back window glass sub-assembly.
   NOTE:

   • Be careful not to drop the back window glass sub-assembly.
   • Leave as much adhesive on the vehicle body as possible when removing the back window glass sub-assembly.

1. When reusing the back window glass:
   1. Using a scraper, remove the back window glass adhesive dam from the back side of the back window glass.
      Fig 6: Identifying Back Window Glass Adhesive Dam

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *A

      Back Side

      NOTE:

      • Be careful not to damage the back window glass.
      • Be sure to replace the back window glass adhesive dam with a new one.

1. When reusing the back window glass:
   1. Using a scraper, remove the back window outside molding from the back side of the back window glass.
      Fig 7: Identifying Back Window Outside Molding

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *A

      Back Side

      NOTE:

      • Be careful not to damage the back window glass.
      • Be sure to replace the back window outside molding with a new one.

1. When reusing the back window glass:
   1. Using a scraper, remove the 2 No. 1 back window glass stoppers from the back side of the back window glass.
      Fig 8: Identifying Back Window Glass Stoppers

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *A

      Back Side

      NOTE:

      • Be careful not to damage the back window glass.
      • Be sure to replace the 1-piece type No. 1 back window glass stoppers with new 2-piece type No. 1 and No. 2 back window glass stoppers.

1. When reusing the back window glass:
   1. Using a scraper, remove the 2 No. 2 back window glass stoppers from the back side of the back window glass.
      Fig 9: Identifying Back Window Glass Stoppers

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION
      
      

      *A

      Back Side

      NOTE:

      • Be careful not to damage the back window glass.
      • Be sure to replace the No. 2 back window glass stoppers with new ones.

1. Remove the 2 No. 1 back window glass stoppers.
   Fig 10: Identifying No. 1 Back Window Glass Stopper (For 2-Piece Type)

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Be sure to replace the No. 1 back window glass stoppers with new ones.

1. Using a scraper, remove any remaining adhesive dam and adhesive residue from the back window glass.
   NOTE:

   Be careful not to damage the back window glass.

2. Clean the outer circumference of the back window glass with a non-residue solvent.
   Fig 11: Cleaning Adhesive From Back Window Glass

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   • Do not touch the glass surface after cleaning it.
   • Be careful not to damage the back window glass.
   • Even if using a new back window glass, clean it with a non-residue solvent.

1. Clean and shape the contact surface of the vehicle body.
   Fig 12: Adhesive Contact Surface

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   TEXT IN ILLUSTRATION
   
   

   *1	Adhesive
   *2	Vehicle Body

   1. Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.
      NOTE:

      Be careful not to damage the vehicle body.

      HINT: 

      Leave as much adhesive on the vehicle body as possible.

   2. Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

      HINT: 

      Even if all the adhesive has been removed, clean the vehicle body.