Installation [08/2013 - ]

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.

HINT:

Use the same procedure for the LH side and RH side.
The following procedure is for the LH side.

INSTALL REAR DISC
1. Align the matchmarks of the rear disc and rear axle hub, and install the rear disc.
  
  Fig 1: Identifying Rear Disc And Axle Hub Matchmarks
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *a Matchmark
  
  NOTE:
  When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.
INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG
1. Install the parking brake shoe adjusting hole plug.
INSTALL DISC BRAKE CYLINDER MOUNTING
1. Install the disc brake cylinder mounting with the 2 bolts.
  
  Fig 2: Identifying Disc Brake Cylinder Mounting Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 78 N*m (799 kgf*cm, 58 ft.*lbf)
INSTALL REAR DISC BRAKE BUSHING DUST BOOT
1. Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.
  
  Fig 3: Identifying Rear Disc Brake Bushing Dust Boots
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  Lithium Soap Base Glycol Grease
  
  HINT:
  
  Apply at least 0.3 g (0.01 oz.) of lithium soap base glycol grease to each rear disc brake bushing dust boot.
2. Install the 2 rear disc brake bushing dust boots to the disc brake cylinder mounting.
  
  Fig 4: Identifying Rear Disc Brake Bushing Dust Boots
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR DISC BRAKE CYLINDER SLIDE BUSHING
1. Apply a light layer of lithium soap base glycol grease to the contact surface of the rear disc brake cylinder slide pin.
  
  Fig 5: Identifying Rear Disc Brake Cylinder Slide Pin Grease Application Areas
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  Lithium Soap Base Glycol Grease
2. Install a new rear disc brake cylinder slide bushing to the rear disc brake cylinder slide pin.
INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Lower Side)
1. Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.
  
  Fig 6: Identifying Rear Disc Brake Cylinder Slide Pin (For Lower Side) Grease Application Area
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  Lithium Soap Base Glycol Grease
2. Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.
  
  Fig 7: Identifying Rear Disc Brake Cylinder Slide Pin (For Lower Side)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.
INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN (for Upper Side)
1. Apply a light layer of lithium soap base glycol grease to the sliding and sealing surfaces of the rear disc brake cylinder slide pin.
  
  Fig 8: Identifying Rear Disc Brake Cylinder Slide Pin (For Upper Side) Grease Application Area
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  Lithium Soap Base Glycol Grease
2. Install the rear disc brake cylinder slide pin to the disc brake cylinder mounting.
  
  Fig 9: Identifying Rear Disc Brake Cylinder Slide Pin (For Upper Side)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Push the rear disc brake cylinder slide pin into the rear disc brake bushing dust boot to engage the pin to the boot.

INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

Install the 2 rear disc brake pad support plates to the disc brake cylinder mounting.

Fig 10: Rear Disc Brake Pad Support Plate

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Rear Disc Brake Pad Support Plate
*2	Disc Brake Cylinder Mounting

NOTE:

Firmly push to install the rear disc brake pad support plate and disc brake cylinder mounting against each other so that there is no clearance between the surfaces A and a, and B and b.

INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT
1. Install the pad wear indicator plate to each rear disc brake pad.
  
  Fig 11: Identifying Rear Disc Brake Pad Wear Indicator Plates
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Install each pad wear indicator plate in the correct position and direction.
2. Apply disc brake grease to the inside of the rear disc brake anti-squeal shims.
  
  Fig 12: Identifying Rear Disc Brake Anti-Squeal Shim Grease Application Area
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  Disc Brake Grease
3. Install the rear disc brake anti-squeal shim to each rear disc brake pad with pad wear indicator plate.
  
  Fig 13: Identifying Rear Disc Brake Anti-Squeal Shims
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  NOTE:
  - Disc brake grease may seep out slightly from the areas where the rear disc brake anti-squeal shims are installed.
  - Make sure that disc brake grease is not applied onto the lining surface.
INSTALL REAR DISC BRAKE PAD
1. Install the 2 rear disc brake pads with rear disc brake anti-squeal shim kit to the disc brake cylinder mounting.
  NOTE:
  There should be no oil or grease on the friction surfaces of the disc brake pads or the rear disc.

INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

Hold the rear disc brake cylinder slide pin, and install the rear disc brake cylinder assembly to the disc brake cylinder mounting with the 2 bolts.

Fig 14: Installing Disc Brake Cylinder Assembly

TEXT IN ILLUSTRATION

*a	Hold
*b	Turn

Torque: 27 N*m (270 kgf*cm, 20 ft.*lbf)

CONNECT REAR FLEXIBLE HOSE
1. Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.
  
  Fig 15: Identifying Rear Flexible Hose Union Bolt And Lock Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *a Lock Hole
  
  Torque: 33 N*m (340 kgf*cm, 25 ft.*lbf)
  
  NOTE:
  Install the flexible hose lock securely into the lock hole in the disc brake cylinder.
CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL
1. Connect the cable to the negative (-) auxiliary battery terminal. Refer to INSTALLATION [08/2013 - ] - Step 2 .
2. Perform the following procedure if air bleeding is not necessary:
  1. Connect the reservoir level switch connector.
  2. Clear the DTCs. Refer to DTC CHECK / CLEAR [08/2013 - ] .
BLEED BRAKE LINE . Refer to BLEEDING [08/2013 - ] - Step 1
ADJUST PARKING BRAKE
Refer to ADJUSTMENT [08/2013 - ]
INSTALL REAR WHEEL
Torque: 103 N*m (1049 kgf*cm, 76 ft.*lbf)