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Installation [08/2013 - ]

WARNING: This page is about a different car, the 2014 Lexus ES 300h. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL EGR COOLER ASSEMBLY 
    1. Temporarily install 2 new gaskets and the EGR cooler assembly with the bolt (A) and nut (A).
      Fig 1: Installing EGR Cooler Assembly Bolts And Nuts
      GTY315673Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using an E8 "TORX" socket wrench, install the stud bolt.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

    3. Temporarily install the bolt (B) and nut (B).
    4. Temporarily install the 2 bolts (C).
    5. Tighten the 4 bolts and 2 nuts.

      Bolt (A) and Nut (A) 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Bolt (B) and Nut (B) 

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

      Bolt (C) 

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

      NOTE:

      Make sure that all installation surfaces of the EGR cooler assembly are in even contact when tightening the bolts and nuts.

    6. Connect the water by-pass hose to the EGR cooler assembly.
  2. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY 

    Refer to INSTALLATION [08/2013 - ]