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On-Vehicle Inspection [08/2013 - ]

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  1. CHECK RADIATOR CAP SUB-ASSEMBLY 
    1. Measure the valve opening pressure.
      Fig 1: Locating Rubber Packings 1, 2, 3 And 4
      GTY131720Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      1. If there are water stains or foreign matter on rubber packings 1, 2 or 3, clean the part(s) with water and finger scouring.
      2. Check that rubber packings 1, 2 and 3 are not deformed, cracked or swollen.
      3. Check that 3 and 4 are not stuck together.
      4. Apply coolant to rubber packings 2 and 3 before using the radiator cap tester.
      5. When using the radiator cap tester, tilt it upward 30° or more.
        Fig 2: Testing Radiator Cap
        GTY322211Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        TEXT IN ILLUSTRATION

        *1 Radiator Cap Tester
        *2 Radiator Cap Sub-assembly
        *a 30° or more
      6. Pump the radiator cap tester several times, and check the maximum pressure*1.

        Pumping speed

        1 pump every second

        *1: Even if the radiator cap sub-assembly cannot maintain the maximum pressure, it is not a defect.

        Judgment Criterion

        Item Specified Condition
        Standard value
        (for brand-new cap)
        93.3 to 122.7 kPa (1.0 to 1.3 kgf/cm2 , 13.5 to 18.0 psi)
        Minimum standard value
        (for used cap)
        78.5 kPa (0.8 kgf/cm2 , 11.4 psi)

        If the maximum pressure is less than the specified pressure for the minimum standard value, replace the radiator cap sub-assembly.