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Headlamps, Removing and Installing

Removing 

CAUTION: Risk of injury due to high voltage, injury risk and environmental hazard.
Fig 1: Halogen Headlamps Bolts & Electrical Connector
GW00030526Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

Fig 2: Checking Adjustment Nut Of Adjusting Element For Smooth Running
GW00030527Courtesy of VOLKSWAGEN UNITED STATES, INC.

Install in reverse order of removal, observing the following:

NOTE:
  • Headlight can be aligned by loosening bolts - 1 through 3  - and altering height of holders.
NOTE:
    Fig 3: Headlamp Alignment Bolts
    GW00030528Courtesy of VOLKSWAGEN UNITED STATES, INC.
  • Headlamp can be aligned at top edge by loosening bolts - arrows  - and swivelling headlamp housing.
Fig 4: Halogen Headlamps Bolts & Electrical Connector
GW00030526Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Tightening bolt - 3  - automatically turns adjusting nut on adjuster towards headlamp housing mounting point and secures housing in specified location.

Tightening torque 

Component Nm
Headlamp to lock carrier 6