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Home >> Audi >> 2009 >> S5 Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Cylinder Head, VALVETRAIN [CAUA] (Coupe) >> 15 Cylinder Head, VALVETRAIN >> VALVETRAIN >> Camshaft, Removing And Installing >> Removing

Camshaft, Removing And Installing: Removing

NOTE:

Here, Removal And Installation At Left Cylinder Head Is Depicted In The Following Description.

-- Remove the affected camshaft timing chain from camshafts. Refer to CAMSHAFT TIMING CHAIN, REMOVING FROM CAMSHAFTS .

-- Disconnect the connectors:

Fig 1: Identifying Connectors
GWWA15-10482Courtesy of AUDI OF AMERICA, LLC
  1. On the Camshaft Adjustment Valve 2 -N208-
  2. On the Fuel Pressure Sensor -G247-
  3. On the left high pressure pump
  4. On the Camshaft Position Sensor 2 -G163-

-- Remove the bolt -5- and free up the wiring harness.

-- Remove the high pressure pump. Refer to HIGH PRESSURE PUMP, REMOVING AND INSTALLING .

Fig 2: Disconnecting Electrical Connectors On Low Fuel Pressure Sensor G410 And On Fuel Metering Valve 2 N402
GWWA24-10344Courtesy of AUDI OF AMERICA, LLC

-- Remove the :3242  .

Fig 3: Identifying Crankshaft Holder 3242 Into Hole, Removal/Installation
GWWA13-0611Courtesy of AUDI OF AMERICA, LLC

-- Position the :T40257  onto the :T40263  .

Fig 4: Identifying Notch -Arrow A- On T40257 Must Face Color Dash -Arrow B- On Vibration Damper
GWWA15-11201Courtesy of AUDI OF AMERICA, LLC

-- Attach the :T40257  to the bolts on the vibration damper.

NOTE:

Ignore The Semi-Round Countersink On The :T40257  .

CAUTION:

Risk Of Damaging Valves And Piston Crowns.

  • In the course of the following steps, the crankshaft must not stand with any piston at "Top Dead Center (TDC)".

-- Turn the crankshaft with the :T10172  with the :T10172/7  opposite the direction of engine rotation 40° out of "TDC" -arrow-.

-- Remove the :T40070  -arrows-.

Fig 5: Mounting Camshaft Locating Tool T40070 To Both Cylinder Heads
GWWA13-10111Courtesy of AUDI OF AMERICA, LLC

-- Loosen and then remove the guide frame bolts in the following sequence: -24 through 1-.

Fig 6: Bearing Frame Tightening Sequence
GWWA15-10225Courtesy of AUDI OF AMERICA, LLC
NOTE:

Proceed In The Same Way With Right Guide Frame.

-- Loosen and remove the guide frame carefully from the adhesive.

-- Mark the camshafts so they can be installed later and remove them.