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Home >> Audi >> 2009 >> S5 Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 703 (FINAL DRIVE & DIFFERENTIAL - AUTOMATIC TRANSMISSION 0B6 (2 of 2)) >> 39 Final Drive, Differential >> Center Differential >> Center Differential, Removing And Installing >> Removing

Center Differential, Removing And Installing: Removing

WARNING: This page is about a different car, the 2012 Audi Q5, 2011 Audi Q5, 2010 Audi Q5, and 2009 Audi Q5. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:

Danger of Causing Damage to the Transmission.

  • Do not let the engine run or tow vehicle without gear oil.
NOTE:

Follow the general repair instructions, refer to GENERAL REPAIR INFORMATION .

Pay attention to clean working conditions for the transmission, refer to GUIDELINES FOR CLEAN WORKING CONDITIONS .

NOTE:

Ignore -1-.

-- Remove the rear noise insulation -2-, refer to NOISE INSULATION, REMOVING AND INSTALLING .

Fig 1: Identifying Noise Insulation
GWWA10-11100Courtesy of AUDI OF AMERICA, LLC
CAUTION:

The coupling elements in the front muffler could be damaged.

  • Do not bend decoupling element in front muffler more than 10°.

-- Loosen the sleeve -1- and -2-, slide it to the rear and tie the front muffler to the side.

Fig 2: Identifying Bolts - Vehicles With Dual Exhaust System
GWWA26-10535Courtesy of AUDI OF AMERICA, LLC

-- If equipped, remove the bolts -arrows- and remove the driveshaft heat shield.

Fig 3: Driveshaft Heat Shield - Tightening Specification
GWWA10-10859Courtesy of AUDI OF AMERICA, LLC

-- Remove the bolt connecting the driveshaft to the transmission. To do so counterholder with the Counterhold - Kit - Multiple Use T10172 with Counterhold - Kit - Adapter 5-9 T10172/5.

Fig 4: Counterholding Driveshaft Using T10172 And T10172/5
GWWA39-10185Courtesy of AUDI OF AMERICA, LLC

-- Press the driveshaft together with rear final drive; the universal joint is able to slide axially.

-- Tie the driveshaft to the side.

CAUTION:

Danger of damaging the transmission fluid pan.

  • Never use the transmission fluid pan as a support for the transmission.

-- Support the transmission on the tunnel crossmember using the Engine and Gearbox Jack VAS6931 and the attached Engine/Gearbox Jack - Gearbox Support T10337.

WARNING:

There is the risk of an accident.

  • The Engine and Gearbox Jack VAS6931 may only be used during assembly and must not sit unsupervised under the vehicle.

-- Remove the bolts from the tunnel crossmember -arrows-.

Fig 5: Identifying Crossmember & Bolts
GWWA10-11132Courtesy of AUDI OF AMERICA, LLC
NOTE:

The illustration id shown without the Engine and Gearbox Jack VAS6931.

-- Lower the transmission to dimension -a- using the Engine and Gearbox Jack VAS6931.

Fig 6: Engine And Gearbox Jack VAS 6931
GWWA10-10867Courtesy of AUDI OF AMERICA, LLC

-- Place the Used Oil Collection and Extraction Unit SMN372500 under the transmission.

Fig 7: Center Differential Housing - Tightening Sequence
GWWA37-0743Courtesy of AUDI OF AMERICA, LLC
WARNING:

Danger of eye injury.

  • Wear protective eyewear.
NOTE:

The housing does not have an oil drain plug. The axle oil can only be drained by removing the housing.

-- Place a cloth on the tunnel crossmember so the oil does not leak onto it.

-- Loosen and remove the center differential housing bolts in the sequence -6 to 1- and drain the gear oil.

CAUTION:

Transmission components could be damaged.

  • Carefully remove the center differential housing from the transmission toward the rear. Otherwise the center differential could fall out of the transmission.

-- Secure the center differential -1- so it does not fall out or remove it toward the rear from the input shaft.

Fig 8: Identifying Center Differential
GWWA39-10341Courtesy of AUDI OF AMERICA, LLC