LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2009 >> S4 Automatic >> Repair and Diagnosis >> Body & Frame >> Windows >> Body Exterior - Cabriolet >> 61 - Convertible top >> Convertible top frame >> Attachments, removing and installing

Attachments, removing and installing

NOTE:
  • It is not always necessary to perform all preliminary work listed above to service individual convertible top frame attachments.
  • In the instructions, the work on the convertible top frame is described without the convertible top headliner, convertible top cover, convertible top upholstery and seals.
  • The description is based on the right side of the convertible top frame and can be applied to the left side the same way or in a similar way.
  • The convertible top can be disassembled and pre-assembled in the vehicle when installed in vehicle.
  • When working on the convertible top electrical system, disconnect vehicle battery ground strap.
Fig 1: Removing Bolts For Tensioning Wire And Tensioning Element On Main Guide Diverting Linkage
GW00020610Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • To install convertible top headliner, bolt - arrow B  - must be removed on some models in order to slide side strap on convertible top headliner over tensioning wire.
Fig 2: Folding Bracket In Vertical Position (Convertible Top In Center Position) And Removing Bolt
GW00020577Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 3: Unclipping Tensioning Cable Sideways Out Of Guide On Main Guide
GW00020611Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • On first generation vehicles, the tensioning cable - 1  - is bonded into the guide - 2  - with super glue.
Fig 4: Identifying Bolts, Tensioning Cable, Cable Guide & Convertible Top Frame Position Sensor G356
GW00020612Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 5: Removing Band From Eyelet On Bracket & Bracket Insulating Element From Ball Head
GW00020613Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 6: Removing Shared Band Rivet Connection For Bracket Rail "4" And Bracket Rail "5" On Bracket
GW00020614Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Both bands must be re-riveted on shared mounting point in bracket - arrow  - during installation.
Fig 7: Removing Bolt For Center Brace Rail Spring
GW00020615Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 8: Identifying Bracket Strap, Cable Spring, Cable Eyelet & Center Brace Spring
GW00020616Courtesy of VOLKSWAGEN UNITED STATES, INC.

The following parts are secured at this rivet connection:

  1. Bracket strap - rail 5
  2. Cable spring - headliner (across)
  3. Cable eyelet- headliner
  4. Center brace spring - rail 5
Fig 9: Identifying Bolts, Rivets, Bands & Rubber Strap
GW00020617Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 10: Identifying Bolt & Plastic Profile
GW00020618Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • The plastic profile - B  - must be secured with suitable adhesive during installation.
Fig 11: Removing Bolt On "Lengthwise Headliner Cable" Eye
GW00020619Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • On some versions, the eyelet may be riveted to the main guide.
Fig 12: Removing Rivet On Inside Of Main Guide
GW00020620Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 13: Unclipping Convertible Top Latch Wiring Harness From Its Guide Beginning At Front Rail To Cable Bracket On Main Guide
GW00020621Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 14: Removing Rivet, Cable Bracket From Roof Guide, Bolt And Cable Channel From Diverting Linkage
GW00020622Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • When installing, ensure there are sufficient wire loops between wiring bracket - 1  - and cable channel - 2  - so that wiring harness will not be rubbed or bent.
Fig 15: Checking Double-Sided Tape On Outside Of Main Guide For Damage
GW00020623Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • The convertible top upholstery is secured to the main guide with the help of the adhesive tape.

Installation is reverse of removal.