Special Tools

Fig 1: Special Tools And Workshop Equipment -- Cylinder Head

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required 

• Glow Plug Socket 3220
• Puller - Valve Seal 3364
• Seal Installer - Valve Stem 3365
• Valve Cotter Tool Kit VAS5161 with Knurled Spacer Ring VAS 5161/23-1 and Valve Cotter Tool Kit - Guide Plate 23 VAS5161/23

Fig 2: Special Tools And Workshop Equipment -- Left/Right Cylinder Head Camshaft

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required 

• Puller - Toothed Belt Pulley T10320
• Camshaft Fitting Tool T40094A
• Camshaft Fitting Tool T40095
• Camshaft Fitting Tool T40096

Fig 3: Special Tools And Workshop Equipment -- Camshaft, Crankshaft Seals

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required 

• Puller - Camshaft Seal 2085
• Wrench - Pin Type 3036
• M10 x 1.25 x 40 hex bolt from Seal Installer - Camshaft Installer Kit 3241
• Seal Installer - Crankshaft Seal T10053
• Puller - Toothed Belt Pulley T10320

Fig 4: Special Tools And Workshop Equipment -- Crankshaft, Diesel Injection Pump

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required 

• Crankshaft Holder3242
• Diesel Injection Pump Locking Pin 3359
• Crankshaft Key T40049
• 3.3 mm diameter drill bit

Fig 5: Identifying Special Tools - Cylinder Head

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required 

• Puller - Valve Seal 3364
• Seal Installer - Valve Stem 3365
• Valve Cotter Tool Kit VAS5161 with Knurled Spacer Ring VAS 5161/23-1 and Valve Cotter Tool Kit - Guide Plate 23 VAS5161/23
• Engine And Transmission Holder VAS6095
• Cylinder Head Tensioning Device VAS 6419

Fig 6: Identifying Special Tools -- Camshaft Timing Chains

Courtesy of AUDI OF AMERICA, LLC

Special tools and workshop equipment required 

• Crankshaft Holder3242
• Crankshaft Socket T40058
• Camshaft Adjustment Pins T40060 (quantity: 2)
• Camshaft Correction Tool T40061
• Chain Sprocket Tensioner T40062
• Glow Plug Socket 3220
  Fig 7: Hinged Socket 3220

  Courtesy of AUDI OF AMERICA, LLC
• Compression Tester Kit VAG1763 with Compression Tester Kit - Adapter 8 VAG1763/8
  Fig 8: Compression Tester VAG1381 Or VAG1763

  Courtesy of AUDI OF AMERICA, LLC
• Dial Gauge Holder VW387
  Fig 9: Dial Gauge Holder VW 387

  Courtesy of AUDI OF AMERICA, LLC
• Dial Gauge - 0-10mm VAS6079
  Fig 10: Dial Gauge 0-10 mm VAS 6079

  Courtesy of AUDI OF AMERICA, LLC
• Crankshaft Socket T40058
  Fig 11: Crankshaft Socket T40058

  Courtesy of AUDI OF AMERICA, LLC
• Locking Pin T40071
  Fig 12: Locking Pin T40071

  Courtesy of AUDI OF AMERICA, LLC
• Pry Lever 80-200
  Fig 13: Pry Lever 80-200

  Courtesy of AUDI OF AMERICA, LLC
• Wrench - Pin Type 3036
  Fig 14: Counter-Hold Tool 3036

  Courtesy of AUDI OF AMERICA, LLC
• Hose Clamps - Up To 25mm 3094
  Fig 15: Hose Clamps - Up To 25mm 3094

  Courtesy of AUDI OF AMERICA, LLC
• Engine Bung Set VAS 6122
  Fig 16: Engine Bung Set Plugs VAS 6122

  Courtesy of AUDI OF AMERICA, LLC
• Puller - Toothed Belt Pulley T10320
  Fig 17: Puller - Toothed Belt Pulley T10320

  Courtesy of AUDI OF AMERICA, LLC