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Home >> Audi >> 2009 >> Q7 4.2 >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 23 (3.0L - Diesel Fuel Injection - Engine Code: CATA) >> 23 Diesel Fuel Injection >> Injection System Components >> Fuel Pressure Regulator Valve -N276-, CHECKING

Fuel Pressure Regulator Valve -N276-, CHECKING

WARNING: This page is about a different variant/trim than selected.
WARNING:

-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING .

Pay attention to the connection differences of the banjo bolt.

Refer to Fuel Pressure Regulator Valve -N276-, CHECKING .

-- Remove the fuel return lines -1 and 2- from the banjo bolt.

Fig 1: Open Return Line Connection Location
GWWA23-10866Courtesy of AUDI OF AMERICA, LLC

-- Seal the open return line connection with a plug -1-.

Fig 2: Sealing Open Connection With Blind Plug
GWWA23-10867Courtesy of AUDI OF AMERICA, LLC

-- Seal the open connection from the banjo bolt with a blind plug -2-.

-- Connect the hose -4- on the open banjo bolt connection.

-- Hold this hose -4- in a suitable measuring container.

-- Hold this return line -3- in a suitable container.

-- Measure the return quantity from the hose as follows -4-.

NOTE:

The amount of fuel in the fuel injector from the hose -3- is not important for this test.

Fuel temperature greater then 10 °C (50 °F).

-- Start the engine and let it run in idle.

If the specified value is not attained, then the Fuel Pressure Regulator Valve -N276- is faulty.

-- Replace the Fuel Pressure Regulator Valve -N276-. Refer to Fuel Pressure Regulator Valve -N276-, REMOVING AND INSTALLING .

Refer to Fuel Pressure Regulator Valve -N276-, CHECKING .

-- Remove the fuel return lines -1, 2 and 3- from the banjo bolt.

Fig 3: Sealing Open Return Line Connection
GWWA23-10872Courtesy of AUDI OF AMERICA, LLC

-- Seal the open return line connection -1- with a plug.

Fig 4: Sealing Open Connections With Blind Plugs
GWWA23-10873Courtesy of AUDI OF AMERICA, LLC

-- Seal the open connections from the banjo bolt with blind plugs -arrows-.

-- Hold these hose lines -2 and 3- in a suitable container.

-- Attach a hose to the open return line with a suitable connection -1-.

-- Hold this hose -4- in a suitable measuring container.

Fig 5: Return Line Hose Location
GWWA23-10874Courtesy of AUDI OF AMERICA, LLC

-- Measure the return quantity from the hose as follows -4-.

NOTE:

The amount of fuel from the hose -3 and 3- is not important for this test.

-- Start the engine and let it run in idle.

If the specified value is not attained, then the Fuel Pressure Regulator Valve -N276- is faulty.

-- Replace the Fuel Pressure Regulator Valve -N276-. Refer to Fuel Pressure Regulator Valve -N276-, REMOVING AND INSTALLING .