Engine And 8-Speed Automatic Transmission Separating, 0C8
Special tools and workshop equipment required
- Scissor Lift Table - Audi Set VAS6131/10, Scissor Lift Table - A6 Set VAS6131/12, Scissor Lift Table - Q7 Set VAS6131/13 and Scissor Lift Table - Gearbox Support VAS6131/14
- Bracket - Multiple Use 30-211A
- Crankshaft Socket T40058
- M10 x 35 Bolt and Washer
- M10 x 45 Bolt and Nut
Procedure
- The engine/transmission assembly is removed and placed on the Scissor Lift Table VAS6131A.
-- Equip the Scissor Lift Table VAS 6131 A with the Scissor Lift Table - Audi Set VAS6131/10 and Scissor Lift Table - A6 Set VAS6131/12, Scissor Lift Table - Q7 Set VAS6131/13 and Scissor Lift Table - Gearbox Support VAS6131/14 as follows:
The other attachments remain unchanged.
| Platform Coordinates | Parts from the Scissor Lift Table - Audi Set VAS6131/10, and Scissor Lift Table - A6 Set VAS6131/12, Scissor Lift Table - Q7 Set VAS6131/13 and Scissor Lift Table - Gearbox Support VAS6131/14 | |||
|---|---|---|---|---|
| E1 | /13-7 | |||
| B10 | /10-1 | /10-2 | /10-5 | /14 |
| G10 | /10-1 | /10-2 | /10-5 | /14 |
| G10 | /10-1 | /12-2 | /10-5 | /13-3 |
-- Secure the Front Joint Support VAS 6131/13-7into the threaded holes in the engine with a M10 x 45 bolt -item 1- and nut -2-.
-- Install the joint support on the Scissor Lift Table VAS6131A and tighten it to 20 Nm.
-- Attach the mounting elements from Scissor Lift Table - Audi Set VAS6131/10, Scissor Lift Table - A6 Set VAS6131/12, Scissor Lift Table - Q7 Set VAS6131/13 and Scissor Lift Table - Gearbox Support VAS6131/14 to the transmission as illustrated.
-- Prepare the mounting elements from Scissor Lift Table - A6 Set VAS6131/12 and Scissor Lift Table - Q7 Set VAS6131/13 for supporting the driveshaft as illustrated.
-- Secure the Scissor Lift Table - A6 Set - Mounting Pins VAS6131/12-2 with a M10 x 35 bolt -arrow- and washer.
-- Remove the particulate filter bracket screws -arrows-.
-- Remove the bolt -arrow- from the tab on the preliminary catalytic converter.
-- Disconnect the -2- Exhaust Gas Temperature Sensor 3 -G495- brown connector.
-- Free up the electrical wire.
Ignore -item 1-.
-- Remove the bolts -1- and -2- and then remove the heat shield from the turbocharger.
-- Remove the nuts -arrows- and then remove the preliminary catalytic converter and particulate filter.
-- Free up the coolant hoses -arrow-.
-- Loosen hose clamp -2- and lift clamp -4- to remove the coolant hoses.
-- Free up the transmission vent hose -arrow-.
-- Remove the bolts -1- and -3- ; then remove the left coolant pipe on the back of the transmission.
-- Remove the bolts -arrows- that attach the front driveshaft to the transfer case. Refer to TRANSFER CASE .
Place a cloth underneath to soak up any escaping ATF.
Observe the rules of cleanliness for working on automatic transmissions. Refer to INFORMATION ON 6-SPEED AUTOMATIC TRANSMISSION 0AT .
-- Remove the bolts -1- and -2- and then remove the ATF lines from the transmission.
-- Remove the screw -arrow- and remove the ATF lines.
-- Remove the generator -1-. Refer to GENERATOR, REMOVING AND INSTALLING .
-- Remove the starter. Refer to STARTER, REMOVING AND INSTALLING .
-- Insert the Crankshaft Socket T40058 guide pins as follows:
- The large diameter -arrow 1- faces the engine.
- The small diameter -arrow 2- faces the adapter.
-- To loosen the torque converter bolts, counterhold the crankshaft using the Crankshaft Socket T40058.
Components could be damaged by the camshaft timing chain jump off.
- When mounting, turn the crankshaft only in the direction of engine rotation -arrow-.
-- Remove the cover -arrow-.
-- Turn the crankshaft 120° in the direction of engine rotation and remove the 6 torque converter bolts -arrows- inside the opening in the starter.
-- Remove the transmission/engine bolts -3... 10-.
-- Loosen the side bolts -1- on the Scissor Lift Table VAS6131A land the pull the rear table plate and transmission slightly toward the rear.
-- Push the torque converter off the drive plate and through the opening for the starter.
-- Secure torque converter in transmission against falling out with Bracket - Multiple Use 30-211A.