Turbocharger, Removing And Installing: Removing
If mechanical damage (such as a destroyed compression wheel) is found on the turbocharger, just replacing the turbocharger is not enough. To avoid damage later, perform the following steps:
- Check the air filter housing, air filter element and air guide hoses for contamination.
- Check the entire charge air circuit and charge air cooler for foreign objects.
- If there are foreign objects in the charge air system, clean the charge air circuit and replace the charge air cooler if necessary.
-- Remove the pre-catalytic converter. Refer to PRE-CATALYTIC CONVERTER, REMOVING AND INSTALLING .
-- Loosen the clamps -arrows- and remove the air guide pipe.
-- Loosen the hose clamp -1-.
-- Remove the bolts -arrows- and then remove the air guide pipe from the turbocharger.
Ignore items -2 and 3-.
-- Remove the bolts -1 And 2-.
Depending on the vehicle equipment level and market-specific crankcase ventilation hose may be used, which cannot be removed from the cylinder head cover without being destroyed. In these versions the hose on the cylinder head cover is destroyed and replaced.
-- Remove the hose -arrow- for the crankcase ventilation, to do so - if equipped- press the release button or the damage the hose connection on the cylinder head cover.
-- Disconnect the connector -arrow-.
-- Remove the bolts -2-.
-- Loosen the screw-type clamp -1- and then remove the Exhaust Gas Recirculation (EGR) pipe.
-- Remove the connector -2- from the bracket and disconnect it.
-- Free up the wire.
Ignore item -1-.
-- Remove the connector -arrow- from the bracket.
-- Loosen the bolt -5-.
-- Remove the nuts -1 and 2- and the bolt -3 and 4-.
-- Remove the turbocharger.