Install the new Turbocharger Control Module 1 -J724-
-- Install the new Turbocharger Control Module 1 -J724- in reverse order of removal.
-- Install the new screws as follows:
- M6 x 15 with Narrow Shaft
- M6 x 15 with Narrow Shaft
- M6 x 15
-- Only tighten the bolts by hand.
- The Turbocharger Control Module 1 -J724- must contact the retaining plate without play, but is must be possible to move it by hand.
-- Connect the Turbo E-Positioner Service Kit - Wire Set VAS 6395/2 to the Turbocharger Control Module 1 -J724-
-- Press the v button -4- to continue.
Select on the Tester for E-Positioner - E-Box VAS6395B/1 display:
- > 1. START
- 2. NEXT [>]
-- Select "NEXT" using the ↓ button -6-.
-- Press the v button -4- to continue.
- The Tester for E-Positioner - E-Box VAS6395B/1 checks the Turbocharger Control Module 1 -J724- adjustment range in stages to determine if the end points are being reached. "CHECK" appears in the display.
Select on the Tester for E-Positioner - E-Box VAS6395B/1 display:
- X, XXX V
- [OK]
If "FAULT" appears in the display, then replace the new Turbocharger Control Module 1 -J724- again. Refer to Install the new Turbocharger Control Module 1 -J724- .
-- Press the v button -4- to continue.
Select on the Tester for E-Positioner - E-Box VAS6395B/1 display:
- [OK]
-- Press the v button -4- to continue.
Select on the Tester for E-Positioner - E-Box VAS6395B/1 display:
- X.XXX V (Starting Up Voltage)
- [OK]
- The Turbocharger Control Module 1 -J274- moves into the installation position.
-- Install the coupling rod.
- Installed position: Attach the thicker eye to the Turbocharger Control Module 1 -J724- shaft.
-- Install the lock washers -arrows-.
- The circlips must engage audibly.
-- Gently push the Turbocharger Control Module 1 -J724- to the rear -arrow-, until the lever -1- touches the Turbo E-Positioner Service Kit - Bracket VAS6395/6.
-- Hold the Turbocharger Control Module 1 -J724- in this position.
-- Tighten the bolts -1, 2 and 3- to 5 Nm.
-- Press the v button -4- to continue.
- The Turbocharger Control Module 1 -J274- will move back and forth several times between the stops and will be set to the initial voltage value.
Select on the Tester for E-Positioner - E-Box VAS6395B/1 display:
- X.XXX V (Starting Up Voltage)
- [OK]
If [OK] appears in the display, stop the adjustment. Refer to "Complete the Adjustment: " (See Figure).
If "CHECK" appears in the display, continue as follows.
Procedure, if "CHECK" Appears on the Display:
Select on the Tester for E-Positioner - E-Box VAS6395B/1 display:
- [<<<]
- CHECK
or
- [>>>]
- CHECK
-- Loosen the botls -1, 2 and 3- just enough so that is possible to move the Turbocharger Control Module 1 -J724- with slight resistance in the specified direction.
- If [<<<] appears in the display, then slightly move the Turbocharger Control Module 1 -J724- in direction of travel.
- If [>>>] appears in the display, slightly move the Turbocharger Control Module 1 -J724- opposite the drive direction.
-- Tighten the bolts -1, 2 and 3- to 5 Nm.
-- Press the v button -4- to continue.
- The Turbocharger Control Module 1 -J274- will move back and forth several times again between the stops and will be set to the initial voltage value.
Select on the Tester for E-Positioner - E-Box VAS6395B/1 display:
- X, XXX V
- [OK]
Continue with Complete the Adjustment.