Driveshaft with Peened Triple Roller Joint AAR 3300 i and 100 mm Outer CV Joint, Assembly Overview: Notes

1 - Clamp

• Always replace
• Install clamp → Figure .
• Tensioning → Figure

2 - CV boot for triple roller joint

• Protective joint boot must fit in groove and on joint contour.
• Before tightening clamp, briefly raise CV boot to allow pressure to equalize.

3 - Clamp

• Always replace
• Tensioning → Figure

4 - Securing ring

• Always replace
• Insert before mounting in ring groove (not visible with joint installed)
• Before installing CV joint, align sealing ring in center with opening facing upward.

5 - Outer constant velocity joint

• Replace only as complete unit
• Removing → 100 mm Outer CV Joint, Servicing .
• Checking → Outer CV Joint, Disassembling and Assembling 
• Installing → Outer CV joint, installing 

• Greasing → Grease quantity and type 
• When installing joint on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.

6 - Collar screw

• Always replace

Observe assembly notes when removing → Driveshaft, Removing and Installing 

Observe assembly notes when installing → Installing  under Driveshaft, Removing and Installing 

• Torque specification → Installing  under Driveshaft, Removing and Installing 

7 - Clamp

• Always replace
• Tensioning

8 - CV boot for outer constant velocity (CV) joint

• Check for tears and scuffing
• Before tightening clamp, briefly raise CV boot to allow pressure to equalize.

9 - Clamp

• Always replace
• Tensioning

10 - Driveshaft

• Removing and installing → Driveshaft, Removing and Installing 

11 - Securing ring

12 - Triple roller star

Chamfer - arrow  - faces splines drive axle splines

• When installing triple roller star on axle shaft, splines on axle shaft must be lightly coated with grease used in joint.

13 - Securing ring

• Replace
• Insert in shaft groove

14 - Bolt, 70 Nm

• Pre-tighten to 10 Nm in diagonal sequence

15 - Joint piece