Vane pump, removing and installing:: Removing

Check ribbed belt alignment after replacing the following components. 

• Pump
• Bracket for pump

• Place vehicle on hoist → POSITIONING VEHICLE ON HOIST AND WHEELS .
• Extract hydraulic oil from reservoir using old oil collecting and extracting device V.A.G 1782.

Fig 1: Identifying Exhaust Pipe Fasteners

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• On vehicles with an auxiliary heater, remove bolts - arrows  - connecting exhaust pipe to the noise insulation.

Fig 2: Front Sound Insulation Fasteners

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• Loosen quick-release fasteners - 1  - and - 2  - and remove noise insulation.
• Remove front bumper → .
• Bring lock carrier into service position → .
• Release tension from ribbed belt. Engine code BFM → → .

• Remove ribbed belt from power steering pump belt pulley.
• Place drip tray VAS 6208 underneath to collect hydraulic oil.

Fig 3: Pressure Hose, Banjo Bolt, Intake/Suction Line & Hose Clamp

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• Remove hose clamp - 4  - from suction line - 3  -.
• Remove pressure line and lay aside.
• Remove banjo bolt - 2  - for pressure hose - 1  -.
• Connect connection holes with plugs.

Fig 4: Installing Piece Of Wood Between Longitudinal Member And Locking Carrier

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• Install a piece of wood with width of a = 50 mm between longitudinal member - 1  - and lock carrier - 2  -.

Fig 5: Power Steering Pump & Threaded Connection

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• Disconnect threaded connection - arrow  - on rear side of power steering pump - 1  -.

Fig 6: Power Steering Pump Belt Pulley, Bolt & Power Steering Pump Threaded Connections

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• Remove bolts - 1  - for power steering pump belt pulley - 2  -.
• Disconnect power steering pump threaded connections - 3  -.
• Remove power steering pump.