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Home >> Audi >> 2009 >> A4 Base, 2D Convertible >> Repair and Diagnosis >> Engine Performance >> Specifications >> 2.0L - Turbo Engine Mechanical, Engine Code(S): BPG, BWT >> 15 - Engine - Cylinder head, Valvetrain >> Cylinder head, removing and installing >> Cylinder head cover, removing and installing

Cylinder head cover, removing and installing

Removing 

Special tools, testers and auxiliary items required 

Fig 1: Identifying Ignition Coil Puller T40039
GW00005140Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 2: Removing Engine Cover
GW00014440Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 3: Removing Bolts
GW00017501Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 4: Removing Bolts & Disconnecting Connector From Ignition Coils
GW00017502Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 5: Removing Ignition Coils With Power Output Stages Using Ignition Coil Puller T40039
GW00017503Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 6: Removing Valve Housing From Cylinder Head Cover
GW00010326Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 7: Removing Line For Crankcase Ventilation With Heat Shield From Turbocharger
GW00010327Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

Installation is performed in the reverse order of removal, noting the following:

NOTE:
  • Replace cylinder head cover gaskets if damaged.

Torque specifications 

Component Nm
Toothed belt guard to cylinder block 10 1)
  • 1) insert with locking fluid