Headlamp, removing and installing when reusing current headlamp
Special tools, testers and auxiliary items required
- Adjusting gauge 3371
Removing
- Switch ignition off and remove ignition key.
- Turn light switch into "0" position.
- Remove front bumper cover → 63 - Bumpers Removal And Installation .
- Before removing, measure dimension - a - between headlamp - 2 - and spacer - 1 - and note dimension.
NOTE:
- When removing mounting bolts, always secure adjustment nuts - 1 - of adjusting elements against turning - arrows -.
- Remove bolts - 1 through 3 -.
- Remove headlamp toward front.
- Disconnect electrical harness connector.
Installing
NOTE:
- When installing mounting bolts, always secure adjustment nuts - 1 - of adjusting elements against turning - arrows -.
- Install headlamp and turn bolts - 1 through 3 - 2 rotations each.
- Align headlamp - 2 - according to noted dimension - a - toward spacer - 1 -.
Fig 8: Aligning Dimensions Of Headlamp Opposite To Bumper Cover And Fender Using Adjustment Gauge 3371
- Bring front bumper cover to installation position (do not bolt on).
- Align dimensions - a c - of headlamp - 1 - opposite to bumper cover - 2 - and fender - 3 - using adjustment gauge 3371 as follows:
- Dimension - a - = 2.3 mm
- Dimension - b - = 2 mm
- Dimension - c - = 1.2 mm.
- Headlamp must be flush toward outer edge of fender.
- Lower edge of headlamp must be parallel to upper edge of bumper.
- Tighten bolt - 1 - - do not press bolt while tightening.
- Remove front bumper cover.
- Tighten bolts - 2 - and - 3 -, align headlamp flush to outer edge of fender while doing so.
- Install front bumper cover → 63 - Bumpers Removal And Installation .
- Check gap dimensions again, repeat adjustment of gap dimensions if necessary, as described above.
- Adjust headlamps after installing 405.
Tightening torques
| Component | Nm |
| Headlamp to lock carrier | 8 |
| Spacer to impact member | 6 |