Fuel Level Sensor G , testing

Special tools, testers and auxiliary items required

Fig 1: Portable Multimeter V.A.G 1526C

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig 2: Identifying Connector Test Set V.A.G 1594 C

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Test sequence

Sedan:

Wagon:

Remove left 1/3 backrest →
- 72 - SEAT - FRAMES
- 72 - SEAT - FRAMES for BODY INTERIOR - CABRIOLET
.
Remove left side luggage compartment trim and dirt tray →
- 70 - INTERIOR TRIM
- 70 - INTERIOR TRIM for BODY INTERIOR - CABRIOLET
.

All models:

Fig 3: Unbolting Cover For Locking Flange In Luggage Compartment

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig 4: Identifying Locking Flange Electrical Harness Connectors

Courtesy of VOLKSWAGEN UNITED STATES, INC.

NOTE:

Fig 5: Connecting Hand Multimeter V.A.G 1526 B Between Terminal For Resistance Measurement

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Connect hand multimeter V.A.G 1526 B between terminal - 2 - and - 3 - for resistance measurement.

Sensor installed	Sensor at lower stop	Sensor at upper stop
Fuel Level Sensor G	300 to 310 Ω	53.5 to 59 Ω

NOTE:

If measured value is 0 Ω there is a short circuit. If measured value is ∞ Ω there is and open circuit in the wiring.
To check resistance values "tank full" or "tank empty" , the fuel delivery unit must be removed → Fuel delivery unit, removing and installing and the floater of the sensor must be placed in upper or lower end position.
With fuel level sensor G removed, the following values are obtained because of the greater deflection of the floater arm:

Sensor removed	Sensor at lower stop	Sensor at upper stop
Fuel Level Sensor G	271 to 296 Ω	55 to 69 Ω