2.0L - Turbo Fuel Injection Ignition, Engine Code(S): BPG, BWT

• 24 - Multiport Fuel Injection (MFI)
  • Safety measures and cleanliness rules
    • General information, On Board Diagnostic (OBD)
    • Safety precautions
    • Cleanliness rules and instructions for working on fuel system
  • Procedure that must be performed before opening the high-pressure fuel injection system - Pay close attention!
  • Technical data
  • Overview of component locations
    • Notes
    • Fuel Pressure Sensor G247 - 1 - (Torque Specification 22 Nm)
    • Camshaft Position (CMP) Sensor G40 - 1 -
    • Mass Air Flow (MAF) Sensor G70 - 1 -
    • Camshaft Adjustment Valve 1 N205 - 1 - and Fuel Pressure Regulator Valve N276 - 2 -
    • Intake Air Temperature (IAT) Sensor G42 - 1 - Throttle Valve Control Module J338 - 2 -
    • Fuel Pump (FP) Control Module J538 - 1 -
    • Electrical harness connectors
    • Oxygen sensors
    • Installed location of Engine Control Module (ECM) J623
    • Engine Coolant Temperature (ECT) Sensor G62 - 1 -
    • Installed location Brake Light Switch F/Brake Pedal Switch F47 , Clutch Pedal Switch F36
    • Installed location in 4-socket relay carrier, plenum chamber E-box
    • Installed location on 9-socket relay carrier in driver footwell
    • Component locations beneath intake manifold
    • Charge Air Pressure Sensor G31 - 1 -
    • Oil Level Thermal Sensor G266
    • Components on turbocharger
  • Air filter, assembly overview
  • Engine cover, removing and installing
  • Air filter insert, removing and installing
  • Mass Air Flow (MAF) Sensor G70 , removing and installing
  • Intake Manifold, assembly overview
  • Fuel rail, assembly overview
  • Intake manifold with fuel rail, removing and installing
  • Fuel rail, removing and installing
  • Fuel injectors, removing and installing
  • Combustion chamber sealing ring (Teflon sealing ring), replacing
  • Fuel pressure and residual pressure before high pressure pump, checking
  • High pressure pump, assembly overview
  • High pressure pump, removing and installing
  • Wiring and components, checking with Test box V.A.G 1598/42
  • Engine Control Module (ECM) J623 , replacing
  • Heated Oxygen Sensor (HO2S) G39 and Oxygen Sensor (O2S) Heater Z19 before catalytic converter, removing and installing
  • Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130 and Oxygen Sensor (O2S) Heater 1 (behind Three Way Catalytic Converter (TWC)) Z29 , removing and installing
• 28 - Ignition/Glow plug System
  • Ignition system, checking
    • Ignition system, general information
    • Safety precautions
    • Technical data, Ignition
    • Ignition system, assembly overview
    • Ignition coils with power output stage, removing and installing