Left Headlamp Beam Adjustment Motor -V48- AND Right Headlamp Beam Adjustment Motor -V49-, REMOVING AND INSTALLING
Removal
-- Turn off the ignition and remove the key.
-- Turn the headlamp switch to "0".
-- Remove the headlamp, refer to HEADLAMP, REMOVING AND INSTALLING .
-- Release locking slide -2- in direction of -arrow- and remove housing cover -1- from headlamp housing.
-- Turn headlamp height adjustment screw -1- clockwise as far as stop.
- This guides lamp unit in headlamp into "low position".
-- Insert a screwdriver from behind into headlamp housing in direction of -arrow A- and press headlamp height adjusting screw up out of housing in direction of -arrow B-.
-- Disconnect electrical connector -1-.
-- Remove headlamp range adjustment positioning motor -2- by left headlamp clockwise -arrow- and by right headlamp counterclockwise.
-- Disengage positioning motor from headlamp housing.
Positioning motor axle should not be disengaged from headlamp
Components are shown without headlamp housing to provide a better illustration.
-- Remove headlamp range adjustment positioning motor -1- toward rear with gentle force.
-- While doing this, slowly turn headlamp height adjustment adjusting nut -2- with a screwdriver through adjustment screw hole until positioning motor axle can be removed gently from headlamp light unit ball joint -3-.
- Axle pins are then in ball joint cut-outs -arrows-.
-- Remove headlamp beam adjustment motor out of headlamp housing.
-- Remove adjustment nut -2-.
Installation
Install in reverse order of removal. Note the following:
-- Make sure the ball joint -3- is inside the guide for the headlamp light unit.
-- Slide headlamp height adjustment nut -2- off ball joint.
- The outer splines face toward the motor.
-- Pull headlamp light unit in headlamp housing toward back and hold it firmly.
-- Audibly engage axle on range adjustment positioning motor in ball joint.
- The axle pins must engage in cut-outs on ball joint -arrows-.
-- Line up the quick release on the headlamp range control positioning motor -2- on the headlamp housing.
-- Engage headlamp beam adjustment motor counterclockwise on left headlamp and clockwise on right headlamp.
Ignore -arrow-.
-- Connect electrical connector -1- on headlamp beam adjustment motor.
-- Close the housing lid.
-- Press the housing cover on the headlamp housing and secure the housing cover with the lock washer. Pay attention that all four tabs engage securely.
-- Install the headlamp, refer to HEADLAMP, REMOVING AND INSTALLING .
-- Adjust headlamps after Installation, refer to HEADLAMPS, ADJUSTING .