Vehicles with 4.2l FSI engines

Fig 1: Engine Support Bridge 10 - 222 A, Adapter 10 - 222 A /22, Engine Support Basic Set T40091, And Engine Support Supplement Set T40093

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Special tools, testers and auxiliary items required

Engine support bridge 10 - 222 A
Adapter 10 - 222 A /22
Engine Support Basic Set T40091
Engine Support Supplement Set T40093

Fig 2: Removing Rear Engine Cover

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Removing

NOTE:

All cable ties opened or cut during engine removal must be reinstalled at the same locations during installation.
With ignition switched off, disconnect battery Ground (GND) wire → Battery, disconnecting and connecting .
Remove rear engine cover - arrows -.

Fig 3: Removing Rubber Seal For Plenum Chamber Cover & Plenum Chamber Cover

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Remove rubber seal - 1 - and remove plenum chamber cover - 2 -.

Fig 4: Removing Air Duct Screws & Air Ducts

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Remove bolts - arrows -.
Remove air guides - 1 - and - 2 -.

Fig 5: Identifying Electrical Harness Connector, Clips, And Hose Clamp

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Lay aside fuel line and line to EVAP canister at air filter housing and air guide pipe.
Disconnect electrical harness connector - 1 - at Mass Air Flow (MAF) Sensor G70.
Remove air guide pipe from air filter housing, release hose clamp - 5 - and open clips - arrows - to do so.

NOTE:

Disregard - 2, 3 and 4 -.

Fig 6: Opening Clips And Removing Upper Part Of Air Filter Housing

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Open clips - arrows - and remove upper air filter housing.

Fig 7: Identifying Vacuum Line, Expanding Clip, Electrical Harness Connector, And Air Guide Hose

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Disconnect vacuum line - 1 -.
Remove pin of expanding clip - 4 -.
Remove lower air filter housing and disconnect electrical harness connector - 2 - at rear from Exhaust Gas Recirculation (EGR) Cooler Switch-Over Valve N345.
Remove air guide hose - 3 - for Secondary Air Injection (AIR) pump, press release buttons to do so.

Fig 8: Securing Adapter 10 - 222 A /4 Using Binder T40091/3 As Well As Supports T40093/1 And T40093/2 At Suspension Strut Domes

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Secure adapter 10 - 222 A /4 using binder T40091/3 as well as supports T40093/1 and T40093/2 at suspension strut domes.

Supports T40093/1 are marked for left and right sides of vehicle.

Fig 9: Assembling Other Components Of Engine Support Bridge 10 - 222 A

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Assemble other components of engine support bridge 10 - 222 A as depicted in illustration. Set supports T40093/3 on to seams of longitudinal members.
Engage hook 10 - 222 A /10 in engine lifting eye.
Pre-tension engine slightly using spindles of engine support bridge 10 - 222 A.

Fig 10: Identifying Noise Insulation And Mountings

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Remove right front wheel.
Remove noise insulations, loosen mounting parts - 1, 2, arrow - to do so.

Fig 11: Removing Stabilizer Bar Mountings

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Remove bolts - 1 - and - 2 - for left and right stabilizer mounts.

Fig 12: Identifying Nuts, Bolts, And Right Side Engine Mount Carrier

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Expose electrical wires at engine mount console.
Remove nut - 3 -.
Remove bolts - 1 - and - 2 - and remove right engine mount console.

Fig 13: Identifying Electrical Harness Connector And Bolts

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Disconnect electrical harness connector - 1 - at right engine mount.
Remove bolts - arrows -.
Remove right engine support with engine mount.

Fig 14: Identifying Bolts And Heat Shields

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Remove bolts - arrows -.
Remove heat shields - 1 - and - 2 -.

Fig 15: Identifying Ground (GND) Wire, Starter Electrical Wires, Bolts & Starter

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NOTE:

B+ wire can only be removed after disconnecting electrical harness connector of terminal 50.
Unscrew Ground (GND) wire - 1 -.
Disconnect electrical wires - 3 - and - 4 -.
Unscrew bolts - 2 - and - 5 - and remove starter.

Installing

Installation is performed in reverse order of removal, noting the following:

NOTE:

During installation, re-install all cable ties at the same locations.
Install right engine mount console → 40 - Front Suspension Removal And Installation .
Install stabilizer → 40 - Front Suspension Removal And Installation .
Connect battery. Required actions Battery, disconnecting and connecting .

Tightening torques

Component		Nm
B+ wire to starter		16
Starter to transmission	M10 ¹⁾	65
	M12	65
¹⁾ Screw property class 10.9.