Auxiliary cooler, removing and installing
WARNING: This page is about a different variant/trim than selected.
Special tools, testers and auxiliary items required
- Drip tray for workshop crane VAS 6208 or drip tray V.A.G 1306
- Hose clamp pliers V.A.G 1921
Removing
NOTE:
- The following removal and installation procedure is for the right auxiliary cooler. The left auxiliary cooler is removed and installed in the same manner.
- Remove front bumper cover → 63 - BUMPERS .
- Remove cover above coolant reservoir - arrows -.
CAUTION:
Cover the cap of the expansion tank with a rag and open it carefully, as hot steam, i.e. hot coolant, may escape when opening.
- Open cap of coolant expansion tank.
- Disconnect harness connector - 2 - and move wiring clear.
- Remove bolts - 1 -.
- Remove air ducting for auxiliary cooler.
- Place drip tray for workshop crane VAS 6208 or drip tray V.A.G 1306 under engine.
- Disconnect front coolant hose from auxiliary cooler - arrow - and drain coolant.
- Remove bolts - 1 - and - 2 -.
- Disconnect coolant hoses - arrows -.
- Remove bolts - 1 - and - 2 -.
- Remove auxiliary cooler.
Installing
Installation is in reverse order of removal. Note following:
NOTE:
- Secure all hose connections using hose clamps appropriate for the model type .
- Install front bumper cover → 63 - BUMPERS .
- Fill with coolant → Filling under Cooling System, Draining and Filling
Torque specifications
| Component | Nm |
|---|---|
| Air guide to auxiliary cooler | 10 |
| Auxiliary cooler to bracket | 10 |