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Home >> Audi >> 2004 >> TT Base, 2D Convertible >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Electrical Equipment >> 27 Battery, Starter, Generator, Cruise control >> Starter >> Starter - 4-cylinder engine with automatic transmission, removing and installing

Starter - 4-cylinder engine with automatic transmission, removing and installing

CAUTION:

Before beginning repairs on the electrical system:

  • Obtain the anti-theft radio security code.
  • Switch off all electrical consumers.
  • Switch ignition off and remove ignition key.
  • Disconnect negative ( - ) battery terminal.
  • When disconnecting and reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this article. Refer to Battery, disconnecting and reconnecting  .

Special tools, testers and auxiliary items needed 

Fig 1: Torque Wrench V.A.G 1331
GW00000113Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 2: Torque Wrench V.A.G. 1332
GW00000114Courtesy of VOLKSWAGEN UNITED STATES, INC.

Removing 

CAUTION:
  • Switch off all electrical consumers.
  • Move gear selector to "Park" position.
  • Switch ignition off and remove ignition key.
Fig 3: Identifying Center Sound Insulation Fasteners
GW00015579Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 4: Electrical Connectors And Bolt
GW00017030Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 5: Removing Engine Cover Panel
GW00015786Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 6: Front Battery Cover And Bolt
GW00017026Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 7: Unclipping Main Fuse Box From Top Of Battery Mount And Locating Rear Battery Cover Bolts
GW00017027Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 8: Battery Carrier And Bolts
GW00017028Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 9: Wire Guide, Electrical Connector And Starter Solenoid Terminal B+
GW00017031Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 10: Identifying Starter Bolts
GW00004106Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

Install in reverse order of removal, noting the following:

Tightening torques 

Component  Nm 
Starter to transmission - bolt 80
Wire guide to starter - bolt 22
Terminal B+ to solenoid - nut 16
Battery carrier to long member - bolt 10