Left turbocharger, removing and installing: Removing
- Remove engine. See ENGINE, REMOVING .
NOTE:
- All cable ties which are opened or cut open on removal must be replaced in same position when installing.
- Any heat insulation sleeves which are taken off when removing must be re-attached in same position when installing.
- Place a drip tray underneath.
- Drain engine oil.
- Place engine/transmission assembly on work bench or engine/transmission stand. Support/secure engine and transmission with pieces of squared timber.
WARNING:
Engine/transmission assembly must be securely supported to avoid risk of accident.
- Unplug connectors for left oxygen sensors before and after catalytic converter.
- Move wiring clear.
- Unbolt left front exhaust pipe from turbocharger (arrows).
- Remove bolt -1- and loosen bolt -2- a few turns. See Fig 2.
- Pull out guide tube -3- with oil dipstick.
- Unscrew bolt (arrow) and detach oil return pipe from upper section of sump.
- Release hose clamp -2-. See Fig 4.
- Unbolt temperature sensor of exhaust gas temperature sender -3-.
- Unscrew nuts -1-. See Fig 4.
- Unscrew nuts -1- to -12- and remove left exhaust manifold.
- Disconnect vacuum hose -1-.
- Unscrew bolt -2- and remove pressure pipe from turbocharger.
- Unscrew banjo bolts -1- to -4- and remove turbocharger. See Fig 7.