LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2003 >> A8 Quattro >> Repair and Diagnosis >> External Pages >> Different car >> Section 86 (Fuel Supply - 3.7L & 4.2L V8 4V (AEW, ABZ)) >> Fuel supply components, removing and installing >> Safety precautions when working on fuel tank

Safety precautions when working on fuel tank

WARNING: This page is about a different car, the 1999 Audi A8, 1998 Audi A8, and 1997 Audi A8. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: When removing and installing the fuel pump or fuel level sensor from a filled or partially filled fuel tank:
  • Fuel tank must be no more than 2/3 full. Remove fuel if necessary using an approved fuel cart.
  • BEFORE beginning repairs, the suction pipe of an exhaust extraction system must be located near the fuel tank opening so that escaping fuel vapors can be immediately carried away.
  • If no exhaust extraction system is available, a radial fan (motor located outside the air flow) with volume of at least 15 m3 /hr (9 cfm) may be used.
  • Wear fuel-resistant gloves whenever working with open parts of the fuel system.
  • Be sure the ignition is switched OFF, when:
    • Disconnecting fuel system wiring.
    • Connecting or disconnecting test equipment leads.
  • BEFORE cranking the engine at starting RPM (such as for compression testing) disable the ignition and fuel injection systems:
    • Disconnect the ignition coil power output stage.
    • Disconnect harness connectors from all fuel injectors.
    • After the work is completed, erase Diagnostic Trouble Code (DTC) memory.