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Home >> Audi >> 2002 >> S4 Quattro, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 236 (Electrical Equipment) >> 27 Battery, Starter, Generator, Cruise Control >> Starter >> Starter - 4.2L 8-cylinder engine (Audi S4), removing and installing

Starter - 4.2L 8-cylinder engine (Audi S4), removing and installing

WARNING: This page does not describe the selected car, but rather 16 other vehicles, including the 2009 Audi S4, 2009 Audi A4, 2008 Audi S4, 2008 Audi RS 4, and 2008 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.

Special tools, testers and auxiliary items required 

Fig 1: Identifying 10-222A Engine Support Bridge With 10-222A/8 Bracket For Engine
GW00000013Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 2: Identifying Special Tools - Shackle 10 - 222 A/12
GW00002386Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 3: Identifying Torque Wrench V.A.G. 1331
GW00000113Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 4: Identifying Torque Wrench V.A.G. 1332
GW00000114Courtesy of VOLKSWAGEN UNITED STATES, INC.

Removing 

Fig 5: Removing/Installing Rear Engine Cover
GW00017835Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 6: Securing Shackle 10-222 A/12 To Right Rear Engine Lifting Eyelet
GW00018292Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • Disregard - -.
Fig 7: Engaging Shackle 10-222 A/12 On Spindle Of Engine Support Bridge 10-222 A
GW00018293Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 8: Removing Quick-Release Fasteners, Screws And Noise Insulation
GW00018071Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 9: Removing Nuts For Left/Right Stabilizer Mounts
GW00018256Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 10: Removing Wiring Harness Bracket At Right Engine Mount Plate
GW00018117Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 11: Identifying Nuts, Bolts, And Right Side Engine Mount Carrier
GW00021584Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 12: Removing Refrigerant Line On Bracket
GW00018102Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 13: Disconnecting Electrical Harness Connector At Right Engine Mount
GW00018118Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 14: Drive Axle Heat Shield
GW00018315Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with manual transmission: 

Fig 15: Identifying Ground (GND) Wire, Wires, Nuts, Bolts & Starter
GW00019429Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 16: Removing Left/Right Heat Shields For Drive Axles
GW00017459Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with automatic transmission: 

Fig 17: Identifying Ground (GND) Wire, Starter Electrical Wires, Bolts & Starter
GW00018130Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

Install in reverse order of removal, noting the following:

Tightening torques 

Component - fastener Nm
Starter to transmission - bolt 65
Terminal B+ to starter - nut 16
Ground cable to starter - bolt 22
Engine support to cylinder block - bolt 42 1)
Drive shaft heat shield to transmission - bolt 23
  • 1) Insert with locking compound; locking compound.