Sealing ring for right flange shaft and grooved ball bearing, replacing

WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2009 Audi A4, 2008 Audi A4, 2007 Audi A4, 2006 Audi A4, and 2005 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Special Tools - Sealing Ring For Right Flange Shaft And Grooved Ball Bearing, Replacing

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Special tools, testers and auxiliary items required

Pressure plate VW 401
Pressure plate VW 402
Punch VW 407
Punch VW 412

Extractor lever VW 681
Driving sleeve 32-109

Special tools, testers and auxiliary items required

Fig 2: Tube 2040

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Tube 2040

Fig 3: Fitting Drift 2062

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Driver 2062

Work procedure

Remove right flange shaft → Right flange shaft, removing and installing .

Seal, removing

Fig 4: Removing/Installing Circlip And Seal At Grooved Ball Bearing

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Remove securing ring - arrow A - for grooved ball bearing.

Fig 5: Pressing Flange Shaft Out Of Flange Shaft Bearing Bracket

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Press flange shaft out of mounting bracket for flange shaft as shown in the illustration.
Pull sealing ring for flange shaft out of mounting bracket using extractor lever VW 681.

Removing grooved ball bearing

Fig 6: Pressing Grooved Ball Bearing Out Of Bearing Bracket

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Press grooved ball bearing out of mounting bracket.

Fig 7: Pressing New Grooved Ball Bearing Into Bearing Bracket

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Installing grooved ball bearing

Sealing ring, installing

Fig 8: Pressing New Grooved Ball Bearing Into Mounting Bracket

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Press new grooved ball bearing into mounting bracket.
Coat outer edge and sealing lip of oil seal with axle oil.

Installation position: The open side of the sealing ring faces the transmission.

Drive in new sealing ring for right flange shaft uniformly using driver 2062 5.5 mm below surface of mounting bracket, do not cant when doing so.

NOTE:

If reinstalling an old flange shaft, the seal must be driven in approx. 6.5 mm so that the new seal does not sit on the running surface of the old seal.

Fig 9: Pressing Bearing Bracket With Grooved Ball Bearing Onto Flange Shaft

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Press mounting bracket with grooved ball bearing onto flange shaft.

Fig 10: Removing/Installing Circlip And Seal At Grooved Ball Bearing

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Insert securing ring - arrow A -.
Install right flange shaft → Right flange shaft, removing and installing .
Check gear oil level in front final drive → Gear oil level in front final drive, checking .