Installation position of circlips
WARNING: This page is about a different car, the 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
Courtesy of VOLKSWAGEN UNITED STATES, INC.
- Determine circlips for synchro-hubs, needle bearings and gear wheels of individual gears as shown in. See
Determining circlip .
- Circlip -1- secures synchro-hub for 1st and 2nd gear.
Identifiable by color: blue
| Circlip thickness (mm) |
| |
|
|
| 1.90 |
1.96 |
2.02 |
| 1.93 |
1.99 |
|
- Circlip -2- secures 2nd gear needle bearing/sliding gear.
Identifiable by color: blue
| Circlip thickness (mm) |
| 2.50 |
Courtesy of VOLKSWAGEN UNITED STATES, INC.
- Circlip -3- secures 3rd gear wheel.
| Circlip thickness (mm) |
| 1.90 |
1.98 |
2.06 |
| 1.94 |
2.02 |
|
- Circlip -4- secures 4th gear wheel.
| Circlip thickness (mm) |
| 1.86 |
1.94 |
|
| 1.90 |
1.98 |
|
- Circlip -5- secures 5th gear needle bearing/sliding gear.
Identifiable by color: brown
| Circlip thickness (mm) |
| 2.00 |
Courtesy of VOLKSWAGEN UNITED STATES, INC.
- Circlip -6- secures synchro-hub for 5th gear and reverse gear.
Identifiable by color: blue
| Circlip thickness (mm) |
| 1.90 |
1.96 |
2.02 |
| 1.93 |
1.99 |
2.05 |
- Circlip -7- secures needle bearing for reverse gear sliding gear.
| Circlip thickness (mm) |
| 2.50 |
- If necessary determine circlips using chart. Part numbers