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Home >> Audi >> 2002 >> S4 Quattro, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 210 (4.2L - Engine Mechanical, Engine Code(S): BHF) >> 10 - Engine - Assembly >> Engine (vehicles with manual transmission) >> Engine (vehicles with manual transmission), separating

Engine (vehicles with manual transmission), separating

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Special tools, testers and auxiliary items required 

Fig 1: Adapter T40058
GW00017891Courtesy of VOLKSWAGEN UNITED STATES, INC.

Work procedure 

NOTE:
  • All cable ties opened or cut during engine removal must be reinstalled at the same locations during installation.
  • All heat insulation sleeves removed during engine removal must be reinstalled at the same locations during installation.
Fig 2: Positioning Support Elements From VAS 6131/10 At Left/Right On Subframe
GW00017865Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 3: Removing Bottom Engine/Transmission Connecting Bolts
GW00018108Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 4: Identifying Scissor Lift Platform VAS 6131
GW00017863Courtesy of VOLKSWAGEN UNITED STATES, INC.
Platform coordinates Parts of support set for Audi VAS 6131/10 and VAS 6131/11
B4 * See note /10-1 /10-4 /10-5 /10-11
G3 * See note /10-1 /10-4 /10-5 /10-11
C7 /10-1 /10-4 /10-5 /10-12
G7 /10-1 /10-4 /10-5 /10-12
F10 /10-1 /10-4 /10-5 /11-3
D12 /10-1 /10-2 /10-5 /11-2
C14 * See note /10-1 /10-3 /10-5 /10-7
E14 * See note /10-1 /10-3 /10-5 /10-7

*Support elements remain unchanged.

Fig 5: Positioning Support Elements From VAS 6131/10 And VAS 6131/11 At Left On Engine/Transmission
GW00018109Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 6: Positioning Support Elements From VAS 6131/10 And VAS 6131/11 At Right On Engine/Transmission
GW00018110Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 7: Removing Bracket For Electrical Harness Connectors At Left From Bulkhead
GW00018097Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • In the illustration, the electrical harness connectors are depicted as installed.
Fig 8: Removing Bolt At Strap For Left Front Exhaust Pipe
GW00018111Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 9: Removing Nuts For Left Front Exhaust Pipe/Exhaust Manifold
GW00018112Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 10: Removing Electrical Harness Connectors From Bracket
GW00018096Courtesy of VOLKSWAGEN UNITED STATES, INC.
NOTE:
  • In the illustration, the electrical harness connectors are depicted as installed.
Fig 11: Removing Bolt At Strap For Right Front Exhaust Pipe
GW00018113Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 12: Removing Nuts For Right Front Exhaust Pipe/Exhaust Manifold
GW00018114Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 13: Location Of Engine Speed (RPM) Sensor G28 On Coupling Housing
GW00005315Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 14: Disconnecting Electrical Harness Connector At Back-Up Light Switch F4
GW00017877Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 15: Identifying Engine/Transmission Threaded Connections
GW00018115Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 16: Locating Clamping Bolts On Side Of Scissor Lift Table VAS 6131 And Pull Rear Table Section With Transmission Rearward
GW00017882Courtesy of VOLKSWAGEN UNITED STATES, INC.