Sealing ring for exhaust camshaft, replacing

Fig 1: Identifying Special Tools - Sealing Ring For Exhaust Camshaft, Replacing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools, testers and auxiliary items required 

• Seal remover 2085
• Assembly tool 3066
• Assembly tool T10071
• Puller T40001

Special tools, testers and auxiliary items required 

Fig 2: Identifying Special Tool T10020 Two Hole Pin Wrench

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• Toothed Belt Tensioner T10020

Fig 3: Locking Tool T40098

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• Locking Tool T40098

Removing 

Fig 4: Removing Engine Cover

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• Remove engine cover - arrows  -.

• Open cap of coolant expansion tank.

Fig 5: Identifying Exhaust Pipe Fasteners

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• For vehicles with auxiliary heater, remove bolts - arrows  - for exhaust pipe of parking heater/auxiliary heater on noise insulation.

Fig 6: Identifying Quick-Release Fasteners And Noise Insulation

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• Loosen quick-release fasteners - 1  - and - 2  - and remove front noise insulation.
• Drain engine coolant → Cooling system, draining and filling 
• Remove toothed belt → Toothed belt, removing and installing 

Fig 7: Counterholding Camshaft Gear Using 3036 Retainer

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• Loosen camshaft sprocket, using Retainer 3036.

Fig 8: Pulling Off Camshaft Gear Using Puller T40001, Claw T40001/6 And Claw T40001/7

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• Remove camshaft sprocket using puller T40001 and claw T40001/6 and claw T40001/7.

Fig 9: Identifying Thread Adapter 2085/2

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• To guide seal puller, thread Adapter 2085/2 of seal puller 2085 into camshaft by hand up to stop.
• Remove inner portion of seal puller 2085 two rotations (approx. 3 mm) from outer portion and secure with knurled-head screw.

Fig 10: Positioning And Screwing Bolt Into Oil Seal As Far As Possible With Forced Pressure

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• Grease threaded head of seal puller 2085 , position and screw into oil seal as far as possible with forceful pressure.
• Loosen knurled bolt and turn inner part against camshaft until seal is removed.
• Secure seal remover in a vise at flat spots. Remove seal using pliers

Installing 

• Do not oil sealing lip of sealing ring.

Fig 11: Placing Guide Sleeve T10071/1 On Camshaft Pin

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• Place Guide Sleeve T10071/1 from Assembly Tool T10071 on camshaft pin.
• Slide oil seal over guide sleeve onto shaft pin.
• Remove guide sleeve.

Fig 12: Pressing In Gasket Up To Stop Using Thrust Sleeve T10071/3 And Bolt T10071/4

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• Press sealing ring on as far as stop with Guide Sleeve T10071/3 and Screw T10071/4 from Assembly Tool T10071.
• Install camshaft sprocket.

Fig 13: Identifying Camshaft Gear Thin Rib Toward Outside And TDC Marking Visible

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• Note installation position: Thin rib of camshaft gear points outward - arrows  - and TDC marking cylinder 1 is visible.

Fig 14: Counterholding Camshaft Gear Using 3036 Retainer

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Install bolt for camshaft sprocket using Retainer 3036.

• Install toothed belt → Toothed belt, removing and installing .
• Install lock carrier with attachments →
  • 50 BODY, FRONT
  • 50 - BODY - FRONT for BODY EXTERIOR - CABRIOLET
  .

Fig 15: Identifying Lock Carrier With Attachments

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• Place torque support stop onto rubber buffer for torque support under its own weight and tighten nuts - arrows  -.
• Install front bumper cover →
  • 63 BUMPER
  • 63 - BUMPERS for BODY EXTERIOR - CABRIOLET
  .
• Check headlight adjustment →
  • 01 - MAINTENANCE
  • 01 - MAINTENANCE for MAINTENANCE PROCEDURES - CABRIOLET
  .

Torque specifications