Fuel delivery unit, removing and installing: Installing

Installation is in reverse order of removal. Note the following:

NOTE:

Replace seal.
When installing fuel delivery unit, be sure not to bend floater arm of fuel level sensor G.
Make sure fuel hose is seated securely.

Fig 1: Identifying Suction Jet Pump & Suction Jet Pipe

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig 2: Lifting Fuel Delivery Unit Slightly Out Of Fuel Tank Opening And Removing Seal

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Clip in suction jet pump - 1 - on fuel delivery unit. To do so, insert hand into gap between locking flange and installation opening of fuel tank.

NOTE:

Install new locking flange seal dry.
Press locking flange down against spring pressure and bring it into installation position.

Fig 3: Identifying Tab On Locking Flange Lie Between Tabs N Fuel Tank

Courtesy of VOLKSWAGEN UNITED STATES, INC.

NOTE:

Fig 4: Removing/Installing Locking Ring Using Wrench T10202

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Fig 5: Identifying Fuel Supply Line & Fuel Return Line

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Install fuel supply line - 1 - and fuel return line - 3 - according to the marking.
Install ventilation line - 2 -.
Connect electrical harness connector.
Connect battery. Observe safety precautions after connecting battery →
- 27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL
- 27 BATTERY, STARTER, GENERATOR, CRUISE CONTROL for ELECTRICAL EQUIPMENT, CABRIOLET
.