Auxiliary water pump, removing and installing: Removing
- Remove bolts -arrows- and remove engine cover panels -A- C-.
- Remove bumper.
See FRONT BUMPER .
- Move lock carrier to service position.
- Remove viscous fan (counter-hold with pin wrench 3212).NOTE: Viscous fan has LEFT-HAND THREAD: turn in direction indicated.
- Remove air duct -arrows-
- Remove brake servo hose -1- at bulkhead. See Fig 4.
- Disconnect ground (GND) wire from exhaust temperature sensor (left side).
- Remove exhaust temperature sensors from intake manifold (left and right sides). See EXHAUST GAS TEMPERATURE SENSOR, REMOVING AND INSTALLING .
- Remove coolant reservoir -arrows- and move it clear to the side.NOTE: Leave coolant hoses connected.
- Disconnect connector from coolant level monitor.
- Remove cover panel from cylinder head cover (cylinder bank 4-6).
- Disconnect hose -2-.
- Remove hose -1- for vacuum reservoir.
- Disconnect connector from air recirculation valve -2-. See Fig 7.
- Remove cover above air cleaner.
WARNING: Fuel system is under pressure. Before opening the system, place a cloth around the connection. Then release pressure by carefully loosening the connection.
- Disconnect fuel supply line and fuel return line -1- and -2-, and move fuel lines clear.
- Pull hose off EVAP valve -3-. See Fig 8.
- Remove cover panel from cylinder head cover (cylinder bank 1-3).
- Pull connectors off injectors -2- on cylinder bank 4-6.
- Disconnect connectors from injectors -2- (cylinder bank 1-3).
- Remove hose -5- going to turbocharger intake side.
- Unclip solenoid valve for charge air pressure control -1-.
- Disconnect connector off EVAP valve -2-. See Fig 11.
- Remove pressure lines -1-.NOTE: Watch position of retaining strips -2-.
- Disconnect connector off throttle unit -1-. See Fig 13.
- Disconnect connector off charge air pressure sensor -2-.
- Remove crankcase breather -3-.
- Disconnect connector off intake air temperature sensor -4-.
- Unbolt intake manifold using special tool 3249.
- Remove connector from auxiliary water pump.
- Pinch off water hoses using clamps 3094 for auxiliary water pump
- Remove auxiliary water pump.