Turbocharger, removing and installing: assembly overview
Part I
NOTE:
Replace all gaskets and seals
1 - 10 Nm
2 - Oil return line
- To sump
3 - 10 Nm
- Install with locking fluid D 000 600 A2
4 - Gasket
- Always replace
5 - 10 Nm
6 - 10 Nm
7 - Pressure unit
- For Wastegate bypass regulator valve
8 - Turbocharger
9 - 25 Nm
- Always replace
10 - Gasket
- Always replace
- Note installation position
11 - 10 Nm
12 - Banjo bolt - 30 Nm
13 - Oil supply pipe
- From oil filter bracket -Item 23 Part II .
14 - 30 Nm
- Always replace
- Coat threads and bolt head seating surface with G000500
15 - Exhaust manifold
16 - 10 Nm
17 - Banjo bolt - 35 Nm
18 - Gasket
- Always replace
- Note installation position
19 - Banjo bolt - 35 Nm
20 - Coolant return pipe
21 - 20 Nm
22 - Banjo bolt - 30 Nm
23 - 10 Nm
24 - Coolant supply hose/line
25 - Banjo bolt - 35 Nm
26 - Oxygen sensor
27 - 40 Nm
- Always replace
28 - Front exhaust pipe
- With de-coupling element
- Protect from damage by knocks and impact
- De-coupling element may only be bent slightly - not more than 10°
- Removing and installing. Refer to Front exhaust pipe, removing and installing
29 - 30 Nm
- Use only genuine bolts
30 - 20 Nm
31 - Bracket
- For turbocharger
32 - Gasket
- Always replace
- Install with locking fluid D 000 600 A2