Toothed belt, removing and installing: Notes
NOTE:
Mark the direction of rotation before removing the toothed belt. If a used belt rotates in the wrong direction when reinstalled, this can result in breakage.
1 - Engine support
- Removing. Refer to Removing toothed belt , removing toothed belt
2 - 45 Nm
3 - Toothed belt guard - top
- To remove belt guard, it may be necessary to unbolt retainer for coolant return line (for turbocharger).
4 - Toothed belt
- Mark direction of rotation before removing
- Check for wear
- Do not kink
- Removing. Refer to Toothed belt, removing and installing
- Installing and adjusting timing. Refer to Installing (adjusting valve timing)
5 - Idler roller
6 - 27 Nm
7 - 65 Nm
- Use counter-hold 3036 to loosen and tighten
8 - Camshaft sprocket
- For exhaust camshaft
- To remove and install, first remove toothed belt. Refer to Toothed belt, removing and installing
- Note installation position: The camshaft sprocket is installed with the smaller side facing out and the TDC marking for cylinder 1 visible
9 - Tensioning roller
10 - Washer
11 - Tensioner for toothed belt
12 - O ring
- Always replace
- Lightly coat with coolant G 012 A8 D before installing
13 - Coolant pump
- Removing and installing. Refer to Coolant pump, removing and installing
14 - 15 Nm
15 - Crankshaft sprocket
- Contact surface between sprocket and crankshaft must be free of oil.
- Can only be installed in one position.
16 - 90 Nm plus an additional 1/4turn (90°)
- Replace
- Counter-hold with 3099 to loosen and tighten
- Place 2 washers between sprocket and retainer when screwing on retainer
17 - 15 Nm
18 - 20 Nm
19 - Toothed belt guard - center
20 - Toothed belt guard - bottom
21 - 10 Nm