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Home >> Audi >> 2000 >> TT Base, 1.8 C >> Repair and Diagnosis >> Engine Mechanical >> Starter >> Electrical Equipment >> 94 Lights, Switches - Exterior >> Headlights with High Intensity Gas Discharge (HID) Lamps >> Headlight housing, removing and installing

Headlight housing, removing and installing

CAUTION:

Before beginning repairs on the electrical system:

  • Obtain the anti-theft radio security code.
  • Switch off all electrical consumers.
  • Switch ignition off and remove ignition key.
  • Disconnect negative ( - ) battery terminal.
  • When reconnecting battery terminals, observe all applicable Notes and torque specifications, as well as instructions on performing OBD program and electrical system function checks as specified in this article. Refer to Battery, disconnecting and reconnecting  .
WARNING:
  • HIGH VOLTAGE!
  • Always disconnect negative ( - ) battery terminal prior to servicing any parts of the HID lamp system marked with the yellow "HIGH VOLTAGE!" symbol.
  • After disconnecting battery, briefly turn headlights on and off in order discharge any residual voltage.

Removing 

Refer to 63 BUMPERS

Fig 1: Headlight Housing Remove/Install Components
GW00017054Courtesy of VOLKSWAGEN UNITED STATES, INC.

Installing 

Install in reverse order of removal, noting the following:

Fig 2: Headlight Housing Remove/Install Components
GW00017054Courtesy of VOLKSWAGEN UNITED STATES, INC.

Refer to 63 BUMPERS

Check headlight housing alignment with bumper trim. If alignment is necessary, proceed as follows:

Fig 3: Headlight Housing Alignment
GW00017055Courtesy of VOLKSWAGEN UNITED STATES, INC.
Fig 4: Headlight Housing Remove/Install Components
GW00017054Courtesy of VOLKSWAGEN UNITED STATES, INC.

Tightening torque 

Component  Nm 
Headlight housing to lock carrier 6.5