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Home >> Alfa Romeo >> 2021 >> Stelvio Ti >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 5 (8HP75 - Automatic Transmission (Service Information)) >> Clutch, D >> Disassembly And Assembly >> Clutch D

Clutch D

WARNING: This page is about a different variant/trim than selected.

DISASSEMBLY 

GC0183035Courtesy of CHRYSLER GROUP, LLC
GC0182260Courtesy of CHRYSLER GROUP, LLC
  1. Place the D-clutch (3) in a suitable arbor press.
  2. Using (special tool #8901A, Pressing Tool) (1), to compress the oil baffle (2) enough to clear the locking tabs.
    GC0181326Courtesy of CHRYSLER GROUP, LLC
  3. Rotate the oil baffle (2) slightly until the tabs on the hub (1) are clear of the tabs on the baffle (3).
  4. Remove the oil baffle (2).
    GC0183537Courtesy of CHRYSLER GROUP, LLC
  5. Remove the belleville spring (1).
    GC0182250Courtesy of CHRYSLER GROUP, LLC
  6. Remove the selective snap ring (1).
    GC0182028Courtesy of CHRYSLER GROUP, LLC
  7. Remove the D-Clutch backing plate (1).
    GC0181620Courtesy of CHRYSLER GROUP, LLC
  8. Remove the D-Clutch frictions and steels (1), paying attention to the orientation.
    GC0182671Courtesy of CHRYSLER GROUP, LLC
  9. Remove the D-Clutch piston (1).
    GC0181854Courtesy of CHRYSLER GROUP, LLC
  10. Remove the D-Clutch carrier seal rings (2).

ASSEMBLY 

GC0183035Courtesy of CHRYSLER GROUP, LLC
NOTE:

If clutch discs are being replaced, soak them in 8HP transmission fluid before assembly.

GC0181854Courtesy of CHRYSLER GROUP, LLC
  1. Install D-Clutch carrier seal rings (1).
    GC0183735Courtesy of CHRYSLER GROUP, LLC
  2. Verify the D-Clutch piston seal (2) is in good condition. Replace the D-Clutch if there are any tears or nicks in the seal.
  3. Coat the seal (2) on the D-Clutch piston with 8HP fluid.
    GC0182671Courtesy of CHRYSLER GROUP, LLC
  4. Install the D-Clutch piston (1) in the housing.
    GC0182604Courtesy of CHRYSLER GROUP, LLC
  5. Install the wave plate (4) into the carrier first.
    GC0181620Courtesy of CHRYSLER GROUP, LLC
  6. Install the frictions and steels (1) into the carrier.
    GC0182028Courtesy of CHRYSLER GROUP, LLC
  7. Install the backing plate (1) last onto the carrier.
    GC0182250Courtesy of CHRYSLER GROUP, LLC
  8. Install the proper selective snap ring (1) onto the D-Clutch carrier.
    GC0183537Courtesy of CHRYSLER GROUP, LLC
  9. Install the belleville spring (1).
    GC0182160Courtesy of CHRYSLER GROUP, LLC
  10. Place the oil baffle (1) onto the hub of the D-clutch carrier.
    GC0181326Courtesy of CHRYSLER GROUP, LLC
  11. Rotate the baffle so the tabs on the hub (1) and the tabs on the baffle (2) line up to the locked position.
    GC0182260Courtesy of CHRYSLER GROUP, LLC
  12. Place the D-clutch (3) in a suitable arbor press.
  13. Using (special tool #8901A, Pressing Tool) (1), compress the oil baffle (2) enough to clear the lock tabs.
  14. Release the arbor press.