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Home >> Alfa Romeo >> 2021 >> Stelvio Ti >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (2.9L - Fuel System) >> Fuel Injection >> Injector(S), Fuel >> Standard Procedure >> High Pressure Injector Seal Replacement

High Pressure Injector Seal Replacement

WARNING: This page is about a different variant/trim than selected.
GC0197126Courtesy of CHRYSLER GROUP, LLC
  1. Using a suitable tool, remove the holding ring (1). Use caution not to damage the seal seat on the injector.
    GC0196223Courtesy of CHRYSLER GROUP, LLC
  2. Insert the new holding ring (1a) on the tool cone (1b) from the (special tool #2025500140, Kit, Fuel Injector) mounted on the injector terminal.
  3. Using the tool (2a) from the (special tool #2025500140, Kit, Fuel Injector), install the holding ring in the housing (2b).
    GC0195916Courtesy of CHRYSLER GROUP, LLC
  4. Verify that the new holding ring (1a) is correctly fitted into the injector with the 8 mm diameter calibration tool (1b) from the (special tool #2025500140, Kit, Fuel Injector). The tool has to run freely without skipping.
    GC0195916Courtesy of CHRYSLER GROUP, LLC
  5. Verify that the new holding ring (1a) is correctly fitted into the injector with the 7.8 mm diameter calibration tool (1b) from the (special tool #2025500140, Kit, Fuel Injector). The tool has to run freely without skipping.
    GC0196605Courtesy of CHRYSLER GROUP, LLC
  6. Using a suitable tool, remove the anti-extrusion ring (1). Take caution not to damage the seat on the injector.
  7. Install the new anti-extrusion ring (1) on the injector. Use caution to prevent the ring from distorting.
    GC0196575Courtesy of CHRYSLER GROUP, LLC
  8. Install a new O-ring (1a) and retaining clip (1b).