Rear Brake Disc Replacement
NOTE:
Keep grease away from the brake disc and brake pads.
- Raise and support the vehicle (see LIFT AND SUPPORT POINTS ).
- Remove the rear wheel.
- Release the parking brake lever fully.
- Loosen the parking brake cable adjusting nut (see PARKING BRAKE INSPECTION AND ADJUSTMENT ).
- Remove the flange bolt (A) from the arm (B).
- Disconnect the parking brake cable from the lever (C).
- Remove the brake hose mounting bolt (A).
- Remove the brake caliper bracket mounting bolts (B), and remove the caliper assembly (C) from the knuckle. To prevent damage to the caliper assembly or brake hose, use a short piece of wire to hang the caliper assembly from the undercarriage. Do not twist the brake hose and the parking brake cable excessively.NOTE: Make sure the washers (D) are in position on reassembly, if they are removed (see step 8 on HUB BEARING UNIT REPLACEMENT ).
- Remove the brake disc flathead screws (A).
- Remove the brake disc (B) from the hub bearing unit.NOTE: If the brake disc is stuck to the hub bearing unit, thread two 8 x 1.25 mm bolts (C) into the brake disc to push it away from the hub bearing unit. Turn each bolt 90 degrees at a time to prevent the brake disc from binding.
- Install the brake disc in the reverse order of removal, and note these items:
- Adjust the parking brake (see PARKING BRAKE INSPECTION AND ADJUSTMENT ).
- Before installing the brake disc, clean the mating surfaces between the hub bearing unit and the inside of the brake disc.
- Inspect the brake disc runout (see REAR BRAKE DISC INSPECTION ).
- After install the brake caliper, make sure the clearance between the lower arm B and the parking brake cable is more than 5 mm (0.20 in).
- Clean the mating surfaces between the brake disc and the inside of the wheel, then install the rear wheel.